What is the Advantage and Disadvantage of hollow rectangular tube

Author: Steve

Aug. 04, 2025

What is the Difference between Square Tube and Rectangular Tube?

Rectangular tube vs Square tube:

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1. Different cross section

The cross section of the square tube is square; the cross section of the rectangular tube is rectangular.

2. Difference size
The sizes of square tubes and rectangular tubes can be customized according to needs, but the common square tube sizes are 20*20mm-400*400mm, and the common rectangular tube sizes are 20*30mm-200*400mm.

3. Differents in uses

The use of square tubes: construction, machinery manufacturing, steel construction projects, shipbuilding, solar power brackets, steel structure engineering, power engineering, power plants, agricultural and chemical machinery, glass curtain walls, automotive chassis, airports, boiler construction, highway railings , building construction, pressure vessels, oil storage tanks, bridges, power station equipment.

The use of the rectangular tube: a large number of pipes used to transport fluids, such as petroleum, natural gas, water, gas, steam, etc. In addition, when the bending and torsional strength are the same, the weight is light, so it is also widely used in the manufacture of mechanical parts. And engineering structure. Also used to produce a variety of conventional weapons, barrels, shells and soon.


4. Differences in manufacturing processes

The manufacturing process of square tubes is commonly done by cold drawing, cold rolling, hot rolling, etc.; while the manufacturing process of rectangular tubes is generally made by welding or seamless manufacturing processes.

5. The scope of coverage is different: square tube is a kind of rectangular tube, included in the rectangular tube.

Advantages and disadvantages of square tubes and rectangular tubes:

1. Advantages and disadvantages of square tube
Advantages: precise cross-section and stable dimensions; smooth surface and beautiful appearance; high strength, good elasticity and large load-bearing capacity; wide range of applications and many application fields.
Disadvantages: The internal structure is easy to form dead corners and installation is difficult.

2. Advantages and disadvantages of rectangular tube
Advantages: good bending and torsion resistance, able to withstand horizontal and vertical loads; good welding performance, smooth surface and no defects; no deformation, corrosion resistance, and low cost.

Disadvantages: The cross-sectional dimensions are not as precise as square tubes, and deformation is prone to occur at the corners.

How to choose the appropriate square and rectangular tube?

When choosing square and rectangular pipes, you need to consider the following factors:

1. Material
The material of square and rectangular tubes is usually steel, of which carbon steel and stainless steel are the two most common ones (hollow section). Carbon steel has high strength and corrosion resistance, but is not resistant to high temperatures; stainless steel has excellent corrosion resistance and beautiful appearance, and is suitable for occasions that require high aesthetics. The most common material for square and rectangular tubes is ASTM A500.

2. Size
There are many sizes and specifications of square and rectangular tubes, which can be selected according to actual needs. Among them, the more common sizes are 100mm×100mm, 150mm×150mm, 200mm×200mm, etc.

3. Wall thickness
The wall thickness of square and rectangular tubes is also one of the important factors in selection. If the wall thickness is too small, the pipe fittings will be easily deformed and have insufficient strength; while if the wall thickness is too large, the cost and weight will increase. Therefore, when choosing, you need to make a reasonable choice based on actual needs.

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4. Length

1) How to choose the appropriate square and rectangular tube length?

1. Usage scenario: Choose the appropriate length according to the specific role of the square and rectangular tube in the usage scenario. For example, as a support or construction material, it is necessary to select a square rectangular pipe of appropriate length based on factors such as support distance and construction span.
2. Load requirements: Select square and rectangular pipes of appropriate length according to load requirements. For structures with a large load-bearing weight, longer square and rectangular tubes need to be used to increase the load-bearing capacity and avoid structural instability or collapse due to insufficient length.
3. Manufacturing process: Select square and rectangular tubes of appropriate length according to the limitations of the manufacturing process. For example, CNC cutting technology can produce longer square and rectangular tubes, but traditional processing technology may not be able to produce too long tube bodies.

2) How to avoid choosing an inappropriate length?

1. Understand the usage requirements: Before choosing the length of the square and rectangular pipe, you must fully understand the usage requirements, clearly understand what kind of load it needs to bear, what usage scenarios, etc., to avoid poor usage results due to choosing a pipe body that is too short or too long. 
2. Refer to empirical data: When choosing the length of square and rectangular pipes, you can refer to the existing empirical data on the market to understand the commonly used length ranges, and then make a choice after comprehensively considering your own needs.
3. Consult professionals: If you are unable to determine the appropriate length, you can consult relevant industry professionals for professional advice.

The advantages of square tubes and rectangular tubes are their stable structure, strong load-bearing capacity, and good durability. Due to its wide range of uses, it can be used in various situations, such as construction projects, bridge projects, mechanical equipment, etc. In addition, square and rectangular tubes also have good processing and welding properties, making them easy to process and connect.

Conclusion:

When choosing a square or rectangular tube, you need to consider its material, size, wall thickness, length and other factors, and make a reasonable selection based on actual needs. At the same time, it is also necessary to note its advantages such as its wide range of uses and good processing and welding properties to meet the needs of different occasions.


Extended information:

There are two main ways of producing rectangular tubes, namely, cold rolling and hot rolling. The rectangular tube hot rolling is made by rolling the hot rolled strip through a process. Cold drawn or cold rolled precision tube, cold rolled tube is a cold drawn or cold rolled precision tube for mechanical structure, hydraulic equipment with high dimensional accuracy and good surface finish.

Many defects in the square tube are caused in the perforation, so the perforation process in the tube blank is a key procedure for producing the square tube. The main difficulty of high alloy perforation lies in the low perforation performance. In order to ensure the quality, it is necessary to rationally select the deformation parameters of the perforation.

Insights for C Channel vs Rectangular Hollow Section - Ezimetal

Decoding Material Choices between C-Channel and Rectangular Hollow Section

In the dynamic world of construction, selecting the right materials is crucial for the success of any project. Among the choices available, two popular options are often considered for their structural integrity and versatility: C channels and Rectangular Hollow Sections (RHS). In this blog post, Ezimetal dive into the characteristics, advantages and disadvantages of these steel profiles, helping you make an informed decision based on your project’s unique requirements.

What are C Channels and RHS?

C channels and Rectangular Hollow Sections (RHS) are structural steel profiles widely used in construction projects. C channel steel, shaped like the letter ‘C,’ offers a unique configuration with two flanges connected by a web. On the other hand, RHS steel features a rectangular cross section, providing a more enclosed shape compared to the open design of C channels. These steel profiles come in various dimensions, catering to diverse construction needs.

Advantages of C Channel Steel

C channels are renowned for their versatility, making them suitable for a wide range of applications. Their open design allows for easy installation of pipes, cables and other components, making them ideal for electrical and mechanical applications. Additionally, C channels provide excellent structural support and are easily adaptable to different configurations, giving architects and engineers flexibility in design.

Advantages of RHS steel

Rectangular Hollow Sections (RHS) offer a superior strength-to-weight ratio, making them an excellent choice for load bearing applications. The closed shape of RHS also contributes to increased rigidity, ensuring stability in various structural designs. Beyond their structural benefits, RHS is known for its aesthetic appeal, providing a sleek and modern look to buildings and structures.

Disadvantages of C Channels

While C channels offer versatility, they do have limitations. Their load bearing capacity may be restricted compared to other structural profiles, making them less suitable for heavy duty applications. C channels are also vulnerable to twisting due to their open design, requiring careful consideration in projects with specific load requirements.

Disadvantages of RHS

RHS presents challenges when it comes to connecting corners. The rectangular shape can complicate welding and fabrication processes, potentially increasing costs and construction time. Despite this, the benefits of RHS often outweigh these drawbacks, making them a preferred choice for many projects.

Factors to Consider

In the world of construction materials, the choice between C channels and Rectangular Hollow Sections is a critical decision that directly impacts the success of your project. When choosing between C channels and RHS, several factors should guide your decision. As you weigh your options, remember to consider load requirements, structural design and budget constraints to ensure the chosen material aligns seamlessly with your project’s needs.

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