What is Smart Power Generation System for Fitness Machines and Why Do We Use Them?

Author: Friday

May. 26, 2025

Sports & Entertainment

PowerSmart Range | The Great Outdoor Gym Company

The history of PowerSmart:

TGO first invented outdoor gyms that generate usable energy in . The lightbulb moment came when the founders and engineers were discussing how to make the cardio equipment more robust. Lots of energy goes through an exercise machine and one good way of managing that energy is to harness it for electricity. We developed the hand bike, recumbent bike, fitness bike and cross trainer to become human power stations! All made in Britain, we combined generators, electronics, smart tech, dashboard and the option of a storage system to create a human power station!

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New PowerSmart - Features and Benefits

Our latest range of outdoor power generation equipment is our most advanced to date.

Simple Design, Versatile Materials

The main upgrades and benefits of PowerSmart come from its clever, much simpler design, and the use of more reliable contactless technology. As it is now available in galvanised steel, it is also the most versatile and was deliberately designed for export around the globe.  

The Generator System and Console 

Imagine a human-powered modern-day windmill - and you you wouldn'r be far off! The entire PowerSmart range has a bespoke, custom-made, human-driven contactless generator. This is similar to the technology used to supply green energy to millions of people around the world!

This contactless generator is more efficient and more reliable than using gears and motors. Additionally, from the outset, we designed the equipment carcass to be quickly dismantled for easy service access, so the generator is easily bolted in and out by engineers. 

The generator sits inside the cylindrical section of the wheel and uses contactless magnets to generate electricity. Controlling that power comes from the console through it's boards and resistors. This in turn gives the exercise resistance the user feels. The user doesn’t see any of this of course as it’s all hidden away safely. They have a nice, welcoming, and approachable console where they can charge their phones and see the feedback of their workout and the energy they’re generating through LEDs. 

The console also has outputs for the TGO EDU which is our patented human power station that stores usable energy on-site at the Gym. 

The TGO App - Smart and User Resistance Control

Another innovative feature we have developed is the beneficial, user option for variable resistance. We chose not to have complicated, expensive touch screens on our equipment that are expensive to service and replace. This led us to the Bluetooth connectivity and the ability for resistance to be controlled through our App - TGO Activate. So in effect, the user is already carrying the touch screen and resistance controller in their pocket! By scanning the QR code on any of the new PowerSmart consoles and downloading the TGO Activate App, the user can control resistance in just a few easy steps. 

The console is also removable for simple service provision. 

PowerSmart energy:

The PowerSmart Range is great for physical health, mental wellbeing, community spirit and our beautiful planet too. Our equipment captures human energy and converts it to useable electricity:

  • To charge mobile phones and tablets via USB lead or contactless plate.
  • To provid smart data for the site owner to measure your outdoor gym hits and the energy generated in kilowatt hours - amazing insights to measure and drive participation.
  • To store in our Energy Display Unit and power interactive lighting on site.

How much power does each piece generate?

  • Each piece generates between 0-100 watts depending on the fitness levels of the person using it. We limit the power above 100watts to keep the system from overheating.
  • The output on the usb port is 5 volts.
  • The output is a stabalized 48 volts and can be paired with a storage system.

Key features of the TGO Power Smart range

Eco-Powr Electricity Generating Bikes for a Greener Workout

When it comes to renewable energy there is an untapped resource that we all interact with every day that isn’t being harnessed – calories! Just like all other organisms humans require nutritional support to survive. The Australian benchmark figure of an Adult’s daily energy intake is calories per day (however this varies between individuals depending on various factors). This is a seriously significant amount of energy that is generated by everybody, every day without being captured… most of us have some form of regular exercise to keep our health & body shape in check.

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Now, what if I told you that you could convert 74% of this energy into actual quantifiable power? You can convert your workout into renewable energy. Well, quite simply you can when using the latest innovation in the green technology world, the Eco-Powr Spin Bike! Jump on and start pedalling on this electricity generating bike towards a brighter future. Almost equivalent to a bicycle generator, these bikes are made to capture the energy generated during physical activity and utilise it to power electronics, lowering the need for conventional electricity and fostering sustainability.

Generating Electricity from Spin Bike Workouts

Spin bikes are bikes that generate electricity when pedalled. This bike is also known as an indoor cycling bike. These stationary exercise bikes are also designed to simulate outdoor cycling. They feature a heavy flywheel, adjustable resistance, and various seat and handlebar adjustments to provide a high-intensity cardiovascular workout. Spin bikes are popular in gyms and home workout setups for their ability to offer intense cardio sessions, improve strength, and support weight loss goals. A spin bike workout not only helps to improve your health, but it also helps the environment. The bike houses an integrated micro-inverter – a device that transforms pedalling movement into electricity – and shoots this clean energy back to the power grid, thus offsetting the power consumption. If twenty units were used consistently over one year, the amount of electricity avoided would deliver approximately $ 1,000 in savings! These bikes generate renewable energy from your workout. Imagine generating electricity from a bike pedalling action and being able to charge your devices and also get a workout done at the same time.

In a one-hour spin bike workout, 1 ‘exerciser’ using the Eco-Powr Spin Bike can generate over 200 watts of power. To give you an idea of what this energy means in a real-world application; a laptop uses 50 watts per hour, meaning that one hour of pedalling can generate electricity that is enough to power a laptop for 4 hours!   These smart spin bikes are gaining a lot of popularity in Australia. Numerous renewable energy campaigns all over Australia have boosted the demand and popularity of smart spinning bikes in Australia.

The Australian Government Department of Health recommends 2.5 to 5 hours of moderately intense physical activity (such as riding a bike!) for adults every week. When you think about this amount of potential clean energy that could be produced it’s pretty mind-blowing especially as many people exceed these average guidelines. This electric exercise bike has the capability to revolutionise the way we think about the health of our bodies and our planet. These smart exercise bikes not only make us healthy but also generate electricity and promote green earth.

Why Eco-Powr Spin Bikes are more than just exercise bikes?

The Eco-Powr Spin Bikes are not your average exercise bike. These electricity generating bikes have innovative qualities that make them a more sustainable solution:

Reduce Carbon Footprint

Eco-Powr Spin Bikes offer a revolutionary approach to fitness by harnessing human energy to generate electricity. This sustainable energy source helps reduce the carbon footprint of gyms and individuals alike. By choosing Eco-Powr spin bikes, users actively contribute to environmental preservation through their workout routines.

Cost Savings

In addition to their environmental benefits, Eco-Powr Spin Bikes provide significant cost savings over time. By converting physical exertion into electricity, these bikes help offset energy consumption costs for gyms and households. This innovative approach promotes sustainability and supports financial efficiency through reduced utility bills.

Increased Motivation

The unique concept of generating electricity from a bike while exercising serves as a powerful motivational tool. Users are inspired by the tangible impact of their workouts, fostering a sense of accomplishment and purpose. This motivation encourages individuals to push themselves further during each session, maximizing fitness gains and personal satisfaction.

Increased Sustainability

Eco-Powr Spin Bikes represent a tangible commitment to sustainability. By generating electricity from renewable human energy, these bikes promote a greener lifestyle and reduce reliance on fossil fuels. Integrating these energy-generating bikes into fitness routines exemplifies a proactive approach to environmental stewardship and sustainable living.

Fun and Unique

Beyond their practical benefits, Eco-Powr Spin Bikes offer a dynamic and enjoyable fitness experience. Unlike traditional stationary bikes, these bikes engage users in a fun and interactive way by combining exercise with electricity generation. This unique approach not only enhances workout enjoyment but also creates lasting memories of fitness achievements and environmental contributions.

Versatility

The energy produced may be used for many things, including lighting, running music systems, and charging gadgets.

One of the coolest things about setting up these electricity-generating bikes in a gym environment is being able to visualise all the energy generated by exercisers. This is done through smartphone apps, Bluetooth and some really funky software linking the bikes together – this means you can see how much energy is being created by everyone exercising, which is converted into real-world stats like carbon footprint offset.

Case Study: Real Example

SportsArt’s Eco-Powr Spin Bikes Transforming Fitness Centers into Sustainable Energy Hubs

In today’s changing landscape where sports and fitness intersect with environmental responsibility, SportsArt, a leading fitness equipment manufacturer based in Washington, stands out as a pioneer. Their innovation lies in a technology that converts the energy generated by people during workouts into usable electricity. This groundbreaking approach not only promotes physical health but also turns fitness facilities into contributors to sustainable energy solutions.

Ivo Grossi, the CEO of SportsArt, passionately advocates for the transformative potential of this technology. He envisions a future where every gym can generate more power than it consumes, significantly reducing carbon footprints while promoting active lifestyles.

The impact of SportsArt’s technology is already being felt in practice. Fitness centers like Terra Hale in London and So51 Fitness near Southampton have integrated SportsArt’s energy-converting equipment. In the United States, universities such as Penn State and Ohio State are adopting this technology, and discussions are underway at institutions like Yale.

SportsArt’s initiative aligns fitness activities with environmental stewardship, aiming to inspire widespread adoption across different demographics and industries. By converting physical exertion into electricity, they not only enhance the health benefits of exercise but also actively contribute to global sustainability efforts.

Want more information on Smart Power Generation System for Fitness Machines? Feel free to contact us.

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