Jul. 07, 2025
Hair Product Packaging- Picture Courtesy: Good Salon Guide
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Hair product packaging is a way of enclosing, containing, and storing hair products in tough and sturdy packaging formats like bottles, jars, pouches, and tubes. The integrity and quality of hair products may be lost when they are left open. However, hair product packaging is an impermeable barrier that protects hair products against harsh environmental conditions and elements.
Moreover, hair product packaging saves space and is easily stacked for transportation, distribution, and retailing. It is a profound way of avoiding spills and leaks during transportation journeys. Furthermore, tightly sealing and product labeling is achieved through hair product packaging.
There are different purposes for deploying hair product packaging, such as protection, branding, customization, and more. These purposes are discussed one by one below:
Protection
Protection by Hair Product Packaging- Picture Courtesy: Kreafolk
One of the main purposes of using hair product packaging is its protection. Strong material barriers provide ultimate protection to hair products and extend their shelf life. With hair product packaging, you can bottle up the fragrance, color, and texture of hair products for a longer time.
Reducing Waste
Reducing Wastage Hair Product Packaging- Picture Courtesy: elevate
Usually, hair products are available in liquid formats, needing extra caution to avoid spills during transportation and use. The hair product packaging comes with ease of dispensing like pump dispensing with which leakage and wastage are prevented.
Product Identification
Product Identification by Hair Product Packaging- Picture Courtesy: Millies.ie
Product appeal and distinctness play a huge role in tempting the customer to buy. This feature is applied to the hair product packaging to create a unique look that serves as a brand advertisement. The branding of hair product packaging is associated with its identification and builds a customer memory.
Versatility
Versatility of Hair Product Packaging- Picture Courtesy: Visual Stuff
In the realm of hair product packaging, there is versatility and diversity of hair product packaging like pouches, boxes, or jars. You can choose any packaging type according to your liking and deliver hair care products in different volumes.
Cost-Effectivity
Cost-Effectivity of Hair Product Packaging- Picture Courtesy: Act+Acre
Yes, one purpose of hair product packaging is cost reduction. By deploying hair product packaging, you can save hair products by reducing their wastage. This translates into more intact hair product packaging on the aisle shelves, meaning more profits for the brands. Moreover, the hair product packaging is amazing in the sense that it lowers mechanical defects, in turn saving money.
Have you ever wondered about different packaging formats of hair product packaging? That’s wonderful. We are about to detail an extensive range of different classes of hair product packaging.
Multi-Serve
By multi-serve hair product packaging, we mean that this packaging contains more than a one-time serving of hair products. These include:
Rigid Bottles
One of the most popular packaging classes of hair products is the rigid bottle. It is hard and durable. It comes with a dispensing pump. The rigid bottles are divided into the following types.
Plastic Bottle
Hair Product Plastic Bottle- Picture Courtesy: Dieline
With the advent of plastic, hair product brands have introduced their plastic bottles because plastic materials are easily available and cost-effective moreover, the plastic can be easily customized into various designs. Plastic hair product bottles are also popular with customers because they save money.
Aluminum Bottles
Hair Product Aluminum Bottle- Picture Courtesy: Drug Store News
Hair products are also available in the glossiest aluminum bottles. Aluminum bottles are lightweight and durable. Sophisticated brands use aluminum for packaging their hair product because of its appeal.
Glass Bottles
Hair Product Glass Bottle- Picture Courtesy: Dieline
These bottles are not commonly used but some high-end brands opt for glass bottles to house their hair products to create a luxurious look and feel.
Squeezable Bottles
Squeeze Hair Product Bottle- Picture Courtesy: WAWAZA
These are bottles but are made with squeezable silicon. These bottles are unlike rigid bottles and are squeezed to get hair products. These are lightweight and stackable, reducing transportation hurdles.
Jars
Hair Product Jars- Picture Courtesy: Packaging of the World
You may be aware of different hair products packed in jars. The jars are smaller than bottles and enclose less quantities of the materials. These jars are round and are created from plastic and glass.
Spout Pouches
Hair Product Pouches- Picture Courtesy: LOHY.
Spout pouches are the most frequently used format for containing hair products beside bottles. The pouches come under flexible packaging meaning they are easily moulded into different shapes. Pouches have reclosable spouts for convenient use. Hair product pouches are dependable and cheap.
Boxes
Hair Product Box- Picture Courtesy: Beauty Disrupted
It is a compatible format for packing dry solid hair care products. It is usually made with paper or cardboard and is fully biodegradable and sustainable. Many home-based organic hair products are packed in boxes.
Tubes
Hair Product Tube- Picture Courtesy: Price Attack
They are cylindrical containers and are formed using different materials like aluminum, paper, and laminated plastic. One end of the hair product tube is heat-sealed and the other has an airtight cap. They reduce the wastage of hair products by squeezing out the last drop of hair products.
Aerosol Cans
Hair Product Aerosol Can
The use of aerosol cans for packing hair products is acquiring traction because of its ease of use. With the use of propellent, the hair products are sprayed on the hairs. Aerosol cans are made of aluminum and have pumps for spraying hair products.
Jerrycan
Shampoo Jerrycan
These are also popular for containing large quantities of hair products. These are large and have a rectangular design. These jerrycans consist of portable handles that offer ease in carrying them.
Single-Serve
Single-serve hair product packaging contains one-serve of the hair products. This packaging is small and portable.
Sachet
Hair Product Sachet- Picture Courtesy: Loud Poppy
It is the most affordable option for hair product packaging. It is made with plastic-coated paper and plastic materials. It is shaped like bottles or has a traditional rectangular or square-shaped design.
Stick pack
Hair Product Stick Pack
In contrast to sachet, hair product stick packs have higher length than width, hence, these stick packs are narrow like tubes. These are good for storing hair products for hoteling and traveling.
Different hair product packaging machines are found in the market, each having a unique packaging format and specification. Some of the useful machines are included below:
Vertical Form Fill and Seal Hair Product Packaging Machine
Vertical Form Fill and Seal Hair Product Packaging Machine
This machine comes with advanced technology and vertical configuration. The film holder, forming tube, and sealing jaws are arranged vertically to perform packaging operations in an upside-down direction. With the VFFS hair product packaging machine, you can create versatile kinds of pouches.
Working Principle
The working of this machine starts with the unraveling of the film. At the forming station, a transformation of film into a pouch occurs. Afterward, filling devices take hair products from the hopper and transport them to filling nozzles. Subsequently, tightly sealing of pouches by sealing bars occurs.
Premade Hair Product Packaging Machine
Premade Hair Product Packaging Machine
This machine has a rotary design configuration, with this structure, it can fill multiple pouches during one processing cycle. It fills already-made pouches, hence, lowering the issues that come with fabricating your bags. It speeds up production by lowering processing time.
Working Principle
The working of this machine starts with the gripper picking up the preformed pouch from the bag loading station. Later, the opening and inflating of pouches stages are executed. Filling out hair products and completely sealing the pouches are two steps that are carried out in the end.
Sachet Hair Product Packaging Machine
Sachet Hair Product Packaging Machine
This machine is renowned for its precise filling and smaller footprint. Sachet hair product packaging machines usually pack one-time use of hair products in the sachet. It is designed with hygienic materials, reducing the cross-contamination risk.
Working Principle
It begins its work by unwinding the film to create a sachet. The sachet is formed with the forming tube. Once the sachet is created, the filling devices get the accurate quantity of hair product from the hopper and load them into a sachet. In the next step, the top end is airtightly fused via heated sealing elements.
Stick Pack Hair Product Packaging Machine
Stick Pack Hair Product Packaging Machine
This machine is an innovation that reduces the product cost while simultaneously providing customers with an amazing hair product stick pack. Its speed varies with its lanes because it comes in both single and multiple lanes.
Working Principle
The film loaded on the film roller unwinds and moves towards the cutter section, where it is cut into smaller fragments. The automatic film registration sensor keeps track of the film. The forming of stick packs occurs in forming tubes. Precise filling of hair products into stick packs occurs via a filling nozzle. Airtight sealing is carried out by the sealing jaws.
Bottle/Jar Hair Product Packaging Machine
Bottle/Jar Hair Product Packaging Machine
This machine is increasingly utilized in the major hair product industries because it fills a diverse range of bottles and jars. It has long conveyors that aid in transporting the containers to different stations. This machine differs based on filling types like piston and pump filling bottle filling machines.
Working Principle
This machine follows a straightforward processing method. With touch screen filling settings are set. The bottles and jars are loaded on the conveyor which carries them to the filling station. Here, the containers are filled with exact volumes of the hair product. Then these containers go to down-the-line capping and sealing stations.
Tube Hair Product Packaging Machine
Tube Hair Product Packaging Machine
It is the only machine that loads liquid hair products in different laminated and aluminum tubes. This machine is an all-rounder machine, carrying out different filling and sealing steps. It can process a wide range of tubes by changing tube holders.
Working Principle
It has an uncomplicated mode of operation, starting with the placement of the tube from the tube feeder to the tube holder. In the next step, tubes are dosed with hair products. Then they are folded, sealed, and coded with lot number and expiry date. Finally, the tubes are discharged into the conveying chute.
Yes, hair product packaging is easily implemented for different applications other than hair products. It is flexible and tailored to pack different products. Some of these applications are discussed below:
Detecting fake and counterfeit hair product packaging is difficult because forgers go to great lengths to prove the authenticity of their products. However, there are some signs with which the forgery of items can be determined.
Branding
Branding of Hair Product Packaging- Picture Courtesy: Dieline
There are usually incorrect placement and size of the logos on the counterfeited hair product packaging. Furthermore, it also has misspellings and indistinct text on the forged hair product packaging. It may also include color differences like changes in hue or saturation when compared to authentic products.
Packaging Quality
High Packaging Quality of Hair Product- Picture Courtesy: Packaging of the World
The counterfeited products are made with substandard and poor-quality materials. It has flimsiness, low-quality printed elements, and poor sealing. To determine the authenticity of hair products, look for differences in labeling and packaging quality.
Security Features
Holographic Stickers on Hair Product Packaging
Authentic products come with advanced security features like tamper-evident seals and shrink wraps. It also includes holographic seals and stickers. It is difficult to replicate these features in counterfeited items.
Hair product packaging is available in a large volume range, some of which are discussed below:
Sample or Traveling Size
Trial or Traveling Volume Range- Picture Courtesy: Biopacktech
This volume range is small about 30 ml to 100 ml. These are light in weight and easily carried out in bags or travel cases. Moreover, customers get to try hair products before buying using this volume range.
Standard Size
Standard Volume Range
Different hair products have different standard volume ranges for retailing. For example, shampoos and conditioners come in 250 ml to 500 ml. Styling products like hair sprays are around 50 ml to about 300 ml. Hair oils and other hair treatment gels are around 50 ml to 150 ml.
Bulk Size
Bulk Size
These are usually used in professional settings and come in larger volumes. They can be 1 liter and go as high as 5 liters.
Hair product packaging is invented to house diverse physical states of hair products. A complete list of state materials dispensed by hair product packaging is listed below:
Hair Product Labeling- Picture Courtesy: Naturally Curly
There are many reasons why hair product labeling is important. First of all, brands label their hair product packaging to comply with regulatory guidelines. In different countries, it is required to include certain information like ingredient lists, weight of products, use instructions, barcodes, and details about the manufacturer.
Hair product packaging labeling helps in product communication and identification. Moreover, labeling offers information regarding the safe usage of the hair product. It also details warnings about allergens. This information is useful in preventing misuse of hair products.
Another important reason for product labeling is ingredient transparency. With labeling, customers become aware of a list of ingredients in hair products and they make informed choices regarding the use of hair products. Because some customers do not want to use hair products containing sulfates.
There are several challenges associated with hair product packaging. These challenges must be addressed to ascertain product quality, uphold the brand image, and fulfill customer demands.
Sustainability Concern
Sustainability Concern- Picture Courtesy: AZ Hair
Brands are under pressure to opt for green and environmentally friendly hair product packaging due to increased customer awareness about global warming and land pollution. A higher landfill is due to plastic hair product packaging.
Solution
To address this challenge, it is best to go for recyclable and biodegradable materials like paper, bioplastics, aluminum, and cellulose. These materials are decomposed and recycled easily, resulting in less landfill.
Material Suitability
Material Suitability- Picture Courtesy: Packaging of the World
Reactivity between hair products and packaging is harmful because it produces volatile compounds and damages the packaging. It may compromise the safety of the user and packaging container.
Solution
Always perform the material compatibility test before marketing the hair product. Also, it is recommended to use coating with the hair product packaging to avoid the reactivity between the hair product and packaging.
Novelty and Distinction
Novelty and Distinction- Picture Courtesy: Kreafolk
It is challenging to design novel hair product packaging that stands out from ordinary and simple packaging. Hair product packaging must be attractive and eye-catching to have a prominent place on retail shelves and online stores.
Solution
To overcome this challenge, it is best to invest in research and development to learn about the likes and dislikes of customers. Also, innovate your packaging by incorporating smart packaging elements and trendy designs.
Different test procedures are done to analyze the safety and efficacy of the hair product packaging. These innovative tests determine the robustness and utility of the hair product packaging.
Stress Test
Stress Test of Hair Product- Picture Courtesy: Kreafolk
In this testing, the durability of hair product packaging under different conditions like temperature alteration, humidity change and impact is inspected. This test ensures that packaging remains intact during shipment, storage, and use.
Material Safety Test
Material Safety Test of Hair Product- Picture Courtesy: The Tease
This test ensures that packaging materials do not leach any harmful chemicals into the hair product. It accesses the safety of the packaging that is in direct touch with the hair product packaging.
Barrier Property Test
Barrier Property Test of Hair Product- Picture Courtesy: www.flamesmedia.ca
It measures the protective ability and resistance of hair care packaging against different environmental elements like air, moisture, and sunlight. It ensures hair products are safe from elements and hair product packaging effectively carries out its protective job.
Supply Performance Test
Supply Performance Test of Hair Product- Picture Courtesy: Bower Collective
It measures the ease of use of different pumps, sprays, etc. It ensures that these dispensing aids are working properly, dispense accurate products when required and do not clog.
Compatibility Test
Compatibility Test of Hair Product- Picture Courtesy: Kreafolk
The reactivity of the film materials with the hair product is checked with the compatibility test. This test ascertains that packaging materials do not change the appearance and effectiveness of hair product formulations. It also ensures that the degradation of hair products does not occur in the packaging.
Seal Integrity Test
Seal Integrity Test of Hair Product- Picture Courtesy: HD Cuisines
The strength and leakage in the hair product packaging are examined through seal integrity tests. They assure the effectiveness and practicality of caps, closures, and pouch seals. They notify that seals are leak-proof and airtight which prevents hair product contamination over time.
Designing hair product packaging is one time investment so carefully consider different aspects like functionality and ease of use of customers when selecting hair product packaging.
Target Audience
Target Audience
First, understand the preferences, attitudes, and demands of the target audience. Keep in mind the age, gender, and culture of your target audience. Good hair product packaging must have design elements that resonate with customers.
Material Choice
Material Choice- Picture Courtesy: Behance
When selecting the materials for hair product packaging, go for those materials that are well-aligned with your hair products. The materials for hair product packaging must not react with your products and contaminate them.
Usability
Usability- Picture Courtesy: Aventive Studio
Consider the characteristics of hair products like viscosity and functionality and include a suitable kind of dispenser or dropper to improve ease of use and decrease material wastage. Resealing and portability of hair product packaging improves the usability of the customers.
Regulatory Conformity
Regulatory Conformity- Picture Courtesy: particle.dk
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While designing the hair product packaging, make sure it fulfills the regulatory requirements to improve the quality of the product and boost customer satisfaction. Hair product packaging must conform to all the packaging standards like ISO, GMP, etc.
Cost Productivity
Cost-Productivity- Picture Courtesy: Thingtesting
Strike a balance between aesthetically appealing hair product packaging and cost-effectivity. Always consider cost viability and affordability when designing hair product packaging. However, you should not compromise on packaging quality when considering your budget.
Attraction and striking appeal are must-haves for hair product packaging. Stylish and creative hair product packaging resonates well with the customers. In addition to attraction, this packaging must be a tough and durable resistant barrier. To boost the probability of selling out, hair product packaging should be innovative, trendy, and have storytelling elements. For more queries regarding hair product packaging, contact our Allpack customer care.
Multiple shampoo packages -Picture Courtesy: landpack.net
Shampoo packaging refers to the storing and packaging of various types of shampoo bars and liquids in bottles, boxes, tubes, and pouches etc. It thus creates a strong barrier against environmental elements such as air, moisture, pollution, and light which may degrade the shampoo quality after getting in contact with it.
Moreover, shampoo packaging involves the tight sealing of shampoo containers and application of innovative labeling over them. Hence, it is considered the most profound means to achieve certain objectives on part of manufacturers. These include the safe delivery of shampoo by eliminating spills during transit and market their products through multiple shampoo packaging tools which are discussed below.
Wide range of benefits are associated with shampoo packaging that will be indeed helpful for making your business more lucrative. Let's know what these are!
Shampoo Protection
Shampoo bottle in female hand- Picture Courtesy: indeedsunshine.de
The most premium benefit of shampoo packaging is the safety and protection of shampoo against heat, light, moisture, and pollution. It is greatly helpful in maintaining the originality, fragrance, and quality of shampoo till they reach users
Reduce Waste
Shampoo spilling from bottle- Picture Courtesy: wordpress.com
Most of the shampoo we use in our daily life are commonly in liquid form, therefore, they need extra handling care to avoid waste. In this way, shampoo packaging is the only solution which eliminate the risk of spillage not only during transit but also promote convenient handling method for users through pump dispenser.
Marketing & Branding
Young cheerful woman choosing shampoo- Picture Courtesy: stock.adobe.com
Shampoo packaging give you the most desirable means for communicating with your customers. Are you wondering how? Off course through appealing labeling! It is the labeling that tell people about your brand, type of shampoo, the positive effects shampoo can have on your hairs and much more.
Distinctiveness
Unique design shampoo & conditioner bars display- Picture Courtesy: instagram.com
People easily get attract towards new and innovative design objects. Similar condition can be applied here by customizing your shampoo packaging to make your shampoo look unique and distinct from the market.
Extensive Range
Shampoo bottle and pouch- Picture Courtesy: kerastase-usa.com
In the realms of shampoo packaging, you will be amazed how wonderful designs, shapes, and sizes of packages are available! So, you can pick whatever option seems suitable and compatible to your needs. For instance, you may use cost-effective plastic pouches, bags, and sachets for delivering your shampoo in different quantities, or showcase your vibrant shampoo in enchanting bottles, jars, or cans.
Are you curious how broad the range of shampoo packaging formats are? That's interesting! We are about to show you the extensive line of shampoo packaging options available in market. Let's start it!
Rigid Packaging
By rigid packaging we mean all the packages which are durable in their construction, having high resistance to pressure, curving, or bending, and prevent the deformation of inside content. These include:
Aluminum Bottles
Aluminum shampoo bottles- Picture Courtesy: cnshining.com
The glossiest type of shampoo packages is aluminum bottles which are made from light-weighted, corrosion resistant, and durable aluminum. Although they are not commonly used, reputable brands use to pack their quality shampoo in aluminum bottles, so as, to give their shampoo high protection.
Plastic Bottles
Various shampoo bottles- Picture Courtesy: dribble.com
Plastic bottles are the most used containers employed for shampoo packaging. It is due to their cost-effectiveness, durability, and compatibility for customization. Hence, plastic bottles are suitable for large to small volume of shampoo.
Glass Bottles
Glass shampoo & conditioner bottles- Picture Courtesy: etsy.com
Glass is the prime object considered to be highly hygienic due to its anti-bacterial properties. This is the reason, why almost all types of shampoo from medicated to baby shampoo and normal shampoo are packed in glass bottles to protect them from contamination.
Aerosol Cans
Aerosol dry shampoo cans- Picture Courtesy: fashioninflight.com
You may be aware of the various kinds of shampoo available in market among which one is aerosol shampoo which appears in form of dry spray due to presence of propellent. Therefore, such type of shampoo is popularly packed in aerosol cans to avoid the possible reaction caused by gaseous compounds present in shampoo.
Jerrycans
Shampoo filled jerrycan- Picture Courtesy: minimlrefills.com
Jerrycans are also popularly used for storing and packaging of shampoo. They can hold large volume of shampoo up to 5 liters. Moreover, their flat rectangular shape structure with handle makes it very easy to hold jerrycans in hand.
Boxes
Shampoo & conditioner bars with boxes- Picture Courtesy: love.com
Another type of shampoo packaging format is box which is made from cardboard or paper material. It is 100% biodegradable and eco-friendly. You can use it for solid shampoo only like shampoo bars. Moreover, for homemade shampoo bars and soaps etc., boxes are most compatible.
Flexible Packaging
Flexible shampoo packaging refers the formats which can be easily squeezed, molded, and turn into any shape. These are as follows:
Pouches
Shampoo standup pouch with spout- Picture Courtesy: jhonandginger.co.uk
Apart from rigid packaging like bottles, jars, and boxes, you may find other options like pouches which is extremely flexible, reliable, and cheap in price. You can use pouches for delivering sufficient volume of shampoo. Moreover, pouches also support convenient means for shampoo dispensing like recloseable spouts.
Sachets
Shampoo sachets idea- Picture Courtesy: pixelart.com
Sachets are small size square or rectangular plastic bag often used for packaging small volume of shampoo for single use only. However, you may find two sections in a same sachet, that entirely depends upon your customization choice.
Stick Packs
Shampoo stick pack with box- Picture Courtesy: amazon.com
Unlike sachets, stick packs are long and narrow in size. They are always favored for fulfilling one's requirement of single use shampoo and taking less space especially during traveling. Furthermore, stick packs are good for restaurants and hotels who use to provide their customers with daily cleaning essentials like toothpaste, face wash, and shampoo etc.
Tubes
Various flexible shampoo tubes- Picture Courtesy: packagingoftheworld.com
Tubes are cylindrical shape flexible containers made from plastic, laminated paper, or metal, having sealed end. They are also famously used for shampoo packaging because you can squeeze tubes till last drop of shampoo and still they will turn to original shape.
Silicone Squeezable Bottles
Squeezable silicone bottles- Picture Courtesy: amazon.com
Silicone is a natural material with absence of harmful chemicals which may otherwise contaminate the shampoo. That's why, silicone squeezable bottles are manufactured to facilitate the easy way for shampoo storage and use during bath.
The general method of shampoo packaging encompasses core steps like filling, sealing/ capping, and labeling. However, there are slight differences in packaging each type of format like bottles, boxes, tubes, and bags. Here, we will be discussing the most ordinary type which is shampoo packaging of bottles. Consider it:
Bottle Unscrambling
Bottle unscrambling- Picture Courtesy: traktechsl.con
The first step involves unscrambling of empty bottles where bottles are aligned to be entered for shampoo filling. This step is carried out by a separate machine integrated with shampoo filling machine.
Shampoo Weighing & Filling
Shampoo bottles filling process- Picture Courtesy: makwellmachine.com
The second step include the shampoo weighing which is done to avoid inconsistencies in shampoo packaging. The shampoo packaging machine uses different techniques like time-based filling, volumetric filling system, or piston filling mechanism to achieve this task. Similarly, the filling process get accomplished when measured volume of shampoo is filled into bottles.
Bottle Capping
Bottle capping process- Picture Courtesy: sunhanpack.com
Proceeding forward, filled bottles and containers are well capped through machines and tightly screwed to fully ensure air-tight sealing.
Bottle Labeling
Flat bottle Labeling process- Picture Courtesy: cxpacking.com
The second last and most significant step occurs here when bottles are labeled with beautiful labels of paper, plastic, and even stickers.
Discharging
Shampoo bottles discharging from filling machine- Picture Courtesy: packwellmachinery.com
Finally, all shampoo filled and packed bottles go toward their destination for setting up on market shelves and house bathrooms.
There are different types of shampoo packaging machines available in market. Each has unique speciations and features which are making them carry out the assigned task of shampoo packaging. Some of the prominent among them include the following:
Shampoo Sachet Packaging Machine
Stainless Steel Shampoo Sachet Packing Machine- Picture Courtesy: indiamart.com
Shampoo sachet packaging machine is particularly designed to meet the manufacturers’ need of packing shampoo sachets in various sizes while taking care of precise shampoo filling.
Components
The machine is comprised of a hopper, film roll, support rod, barometer, heat sealing side, up and down heat-sealing jaws, intelligent control panel, vometric filling system, filling nozzles, and universal wheels.
Working Principles
It works by pulling film from roll for making a sachet. Once, the sachet get form, the suction pump takes precise volume of shampoo from hopper and dispense it to the sachet through nozzle. Here, top opening of sachet is tightly sealed through heated jaws and sachet is discharged by machine after cutting it from film.
Premade Pouch Filling Machine
Rotary liquid premade pouch filling machine- Allpack
This machine by Allpack is configured with advance technology to fill premade pouch with shampoo, conditioner, and other liquids and pastes. Hence, it reduces the bother and time-consuming task of forming your own pouch.
Components
Several components make the structure of premade pouch filling machine including a piston filling machine, pump motor, shampoo transfer mechanism, alarm light, rotary channel for pouch opening, filling, and sealing, bag magazine, control system, conveyor belt, and other coding parts.
Working Principles
The machine starts with rotary plate picking the pouch from bag magazine and pass it through several stages. These include the intermittent opening, shampoo filling, sealing, coding, and ultimately discharging of premade pouch.
Liquid Stick Packaging Machine
High Speed Liquid Multi Lanes Stick Packaging Machine- Picture Courtesy: landpack.com
Liquid stick packaging machine is an innovative machine brought into the field to cut production costs and at the same time provide users with astonishing liquid filled stick packs. You can use this machine for packaging your liquid shampoo, hand sanitizer, conditioner, and many other fluids. This machine is available in single as well as multi lane formats.
Components
Its structure encompasses film tension, automatic film tracking system, hopper, filling tubes, heat sealing, cutting, control system, robust body, and conveying mechanism.
Working Principles
The film is unwind from roll and guided by automatic film tracking system where individual stick packs are formed. Here, the shampoo is precisely infused into each stick pack, afterwards, these individuals packs are hermetically sealed via heat and discharged by the machine.
Shampoo Bottle Filling Machine
Shampoo bottle filling machine-Picture Courtesy: makwell.com
Shampoo bottle filling machine is another type of shampoo packaging machine used to fill bottles and containers of various sizes and shapes with precise volume of liquid shampoo. There are multiple types of shampoo filling machine based on filling specifications such as piston, volumetric, and servo motor shampoo bottle filling machine etc.
Components
It consists of stainless-steel body, advance sensors, diving style filling nozzles, adjustable conveyor belt, electrical system, control system, hopper, and shampoo transfer pump.
Working Principles
The machine follows uncomplicated method of operation for shampoo packaging into bottles. It provides the operator with touch screen display to set parameters and then start measuring volume of shampoo. Once, the bottles come under filling station, the machine dispense exact volume of shampoo into bottles through nozzles. Similarly, the filled bottles are collected at the opposite end of machine.
Tube Filling Machine
Automatic tube filling & sealing machine- Allpack
Tube filling machine is the one and only solution to pack your liquid shampoo in various plastic and aluminum tubes. It is multitasking machine performing all the shampoo packaging task from filling tube to its sealing and coding.
Components
This advance machine is the composition of several mechanical, electrical, and photo sensing system. The main components include a tube feeder, rotary plate with multiple tube holders, shampoo storage hopper, tail folding (for aluminum tubes), heat sealing (for plastic tubes), control system, and coding etc.
Working Principles
Its working principles follow straight forward direction where tube feeder feeds the machine with empty tubes which are fitted onto rotary plate. This plate, when start revolution, resulting tubes getting filled with shampoo, get folded or sealed at the tails, and embossed or coded with batch no and expiry date. Hence, the finished tubes get out of machine through conveying chute.
Although both adult and baby shampoo are used for the same purpose of hair care, but their usage is for totally different age groups. It is because babies need extra care from chemicals which may be present in adult shampoo. Therefore, shampoo packaging clearly demarcates between both through following distinctions:
No Points Adult Shampoo Packaging Baby Shampoo Packaging 1 Shampoo type Adult shampoo is made from multiple ingredients and high level of PH which, despite holding many benefits, may cause irritation when getting into eyes. However, baby shampoo is made from anti-acidic materials with no colorants and dyes and having low level of PH to provide extra safety for babies and avoid adverse reactions. 2 Appearance Adult shampoo packaging seems to be more formal with uniformly written information In contrast, baby shampoo packaging appears quite cute due to the use of bold fonts typed in irregular form 3 Labeling Labeling is the most vital instrument of shampoo packaging that distinguishes adult shampoo from baby shampoo by showcasing images of adults or ingredients On the other hand, labeling on baby shampoo bottles display animated cartoons, animals, and infants' pictures. 4 Packaging medium Adult shampoo packaging is done in all types of packages like bottles, boxes, cans, and pouches etc. Mostly, baby shampoo comes in liquid form as they are non-acidic. Hence, you will always find baby shampoo laying in bottles and tubes only. 5 Package size Adult shampoo is commonly available in large to medium size bottles. While as, baby shampoo is frequently packed in medium to small size bottles as little amount of shampoo is needed for babies. Also, such packaging enhances the charm and esemblance with babies. 7 PictureAdult head & should shampoo- Picture Courtesy: headandshoulders.com
Baby bathing in tub with baby shampoo & body wash- Picture Courtesy: ru-made-in-china.com
Hair shampoo bottles labeling design- Picture Courtesy: www.behance.net
The role of labeling in shampoo packaging is not an ordinary one rather it is an instrumental figure to grab the potential buyers towards your shampoo. Let's discover through what ways the labeling perform its function:
Provide Information
It is the labeling that communicate and introduces your shampoo to the viewers. First, by displaying that the package containing inside is shampoo, second, the benefits of shampoo for users, and ingredients used in it.
Give Warning
People may have allergy issues with using certain types of shampoo. Therefore, labeling alert the customers in advance about the possible reaction of shampoo on their hair health. It ultimately leads them to take a rational decision.
Show Quality
Labeling holds over it the certificates company is accredited with. This eliminates the people's fear regarding quality of shampoo.
Display Company Information
Company Information such as brand name, original name, location, and contact number are all mentioned over the shampoo packaging labeling.
Build Customer Trust
When you design your shampoo packaging in such a way, that labeling is satisfying the vary concerns of people, it will ultimately generate the feeling of trust, worthiness, and satisfaction among users.
You can take sundry steps to expand the charm of your shampoo packaging. Below tips will be helpful in this way:
Through Customization
Shampoo bottle & pouch- Picture Courtesy: realsimple.com
Customization is the key factor for distinguishing your shampoo packaging from the rest of suppliers and expand your shampoo to reach far beyond the areas of origin. You can do it by providing your shampoo in packages of beautiful shapes and different sizes varying from small to large, so, that every person can access your shampoo.
Targeting Customers
Woman shampoo bottles for different hair types- Picture Courtesy:
Did you know why most of the women are obsessed with their hairs? Because they want to look beautiful! And hairs are what they consider the epitome of beauty. It simply increases the value of shampoo and conditioners for such women. Indeed, it's a great opportunity for you to target them and many other men, parents, and pet lovers who care for their hairs.
Promoting Convenience
Girl getting hair wash with shampoo in salon- Picture Courtesy: Pinterest
Using convenient packaging means for shampoo such as dispenser caps and spouts aid the users while using shampoo. Therefore, designing your shampoo packaging with handy means to use shampoo will push the shoppers to pick your shampoo packages from market shelves.
The production line for shampoo packaging refers to the long assembly of several machines which make the shampoo packaging process more efficient and smoother without any manual interruption. Hence, depending on the type of shampoo packaging you will find different production lines. Below, we have provided you with an example from Allpack's automatic shampoo filling line for bottles:
Automatic Shampoo Filling Line- Allpack
Automatic Bottle Unscrambler
Automatic bottle unscrambler is a significant machine in shampoo packaging production line as it provides the shampoo packaging line with aligned bottles. It consists of a hopper followed by other parts which together enable the machine to mobilize the scrambled bottles into serialized ones.
Shampoo Filling Machine
This is the core equipment that perform the task of filling empty bottles with accurate volume of shampoo. The machine may use different techniques for filling shampoo such as volumetric filling, piston filling, and servo filling etc.
Rotary Capping Machine
Rotary capping machine is a compact machine with circular system of capping for shampoo filled bottles. The capping of bottles gets done with machine taking bottle caps from feeder and applying them over top of the bottles. The sealing of capping may vary from mere pressing the caps over bottles by applying pressure or screwing them through screwing device.
Self Adhesive Labeling Machine
Labeling of shampoo bottles is undeniable step for the accomplishment of which self-adhesive labeling machine is incorporated in the shampoo packaging line. It applies the sticker or self-adhesive labels over flat, round, and irregular shampoo bottles through pressure.
Carton Packing Machine
Carton packing machine is in line to make the shampoo filled and packed bottles unite by packing them in corrugated boxes. Therefore, it forms the corrugated box, place collection of shampoo filled bottles into it and seal the carton with tape or glue.
Mechanical Arm Palletizing Machine
Mechanical arm palletizing machine is the final equipment of shampoo packaging line whose purpose is to stack individual shampoo cartons together. Therefore, the handling and transportation of packed shampoo bottles will be easy and safe.
Women filling refillable shampoo bottle with shampoo- Picture Courtesy: P&G
The prospects for shampoo packaging are promising due to the high expectations of Global Hair Care Market, that it will be welcoming a boom in the field in near future. It is due the growing awareness about hair care, shampoo products, and most importantly the customization which is taking place with advancement in technology.
Now, manufacturers of shampoo packaging are focusing more on expanding their products to different geographical places, as globalization has made it a piece of cake. For this purpose, they are considering the preferences of customers which are aiming at using environmentally friendly packaging. Thus, refillable shampoo packaging is among the top priorities of both manufacturers and users.
Shampoo dispensing in hand- Picture Courtesy: keratase.com
Shampoo packaging is pivotal for extending the shelf life of shampoo. It can be better understood by looking into the fact that unpacked or poorly packed shampoo go bed in few months resulting in the separation of oily emulsifiers from that of water. And most importantly, it can have horrifying effects on your hair and scalp which sometimes lead to scalp infection.
On the other hand, shampoo packaging enables your shampoos a giant boost in their life span. It forms the protective barrier against chemicals ingression, pollution, and moisture. Consequently, they can last for 2-4 years without degrading the quality, viscosity, and fragrance of shampoo.
Shampoo packaging is meant to be done responsibly to reduce packaging errors and economical waste. Hence, we have pointed out the common issues which must be tackled rightly and on time:
No Errors Causes Solutions Pictures 1 Package leaking There are two possible causes for it. First, the incorrect sealing or capping, and second, is the leak in package. It can be solved by adjusting the capping device to cap bottles tightly. Also, you can use liquid test machine to test if the package is leaked.Shampoo tube leaking shampoo- Picture Courtesy: us.gisou.com
2 Shampoo foaming This is one of the major problems that occurs during shampoo packaging, and its reason is To sort it out, you can alter the specification of filling nozzle from static to diving, and increase the fill time to let the top foam disappearShampoo foaming- Picture Courtesy: deldur.com
3 Overflow of shampoo It may be due to uneven placement of shampoo filling machine, the low fill time, or disturbance in spacers's location Make sure the machine is on even surface and increase the fill time to desirable level. Also, adjust the spacers on nozzle for correct fill level of bottlesShampoo bottle with overflowing shampoo- Picture Courtesy: cultbeauty.co.uk
4 Dripping of nozzle Dripping of nozzle happen when the seals of machine get damage or wear out In such case, it is crucial to replace the filling seals as it will cause shampoo wasteShampoo dripping from bottle- Picture Courtesy: herpackinglist.com
We are about to close this long FAQ Guide about Shampoo Packaging with an assertion, that shampoo packaging is an instrumental figure in defending your valuable shampoo against the hazards of environment as well as transportation. It is a means through which you can achieve your ultimate end of attaining profit by attracting, satisfying, and communicating consumers. So, don't delay the process of your shampoo packaging business success. And have a look to the Allpack's wide collection of innovative shampoo packaging machines!
For more Beauty Products Packaging Supplierinformation, please contact us. We will provide professional answers.
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