Hiperco 50A Soft Magnetic Alloy Spherical Powder: Complete

Author: Ada

Jan. 06, 2025

Hiperco 50A Soft Magnetic Alloy Spherical Powder: Complete

When it comes to cutting-edge materials for advanced technology, Hiperco 50A Soft Magnetic Alloy Spherical Powder is a name that stands out. Known for its exceptional soft magnetic properties, high saturation magnetization, and thermal stability, Hiperco 50A is a cobalt-iron alloy specifically designed for demanding applications in industries like aerospace, automotive, electronics, and power generation. Its spherical powder form makes it even more versatile, optimizing its use in additive manufacturing, powder metallurgy, and metal injection molding (MIM).

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In this detailed guide, we'll explore every aspect of Hiperco 50A Soft Magnetic Alloy Spherical Powder'from its composition and properties to its applications, pricing, advantages, and limitations. Whether you're an engineer, a designer, or just someone curious about high-performance materials, this article will provide all the insights you need.

Overview of Hiperco 50A Soft Magnetic Alloy Spherical Powder

Let's start with the basics. Hiperco 50A Soft Magnetic Alloy Spherical Powder is a high-performance material made up of 49% cobalt (Co) and 49% iron (Fe), with small amounts of vanadium (V) added to refine its properties. This unique combination results in a material with unmatched magnetic saturation, low coercivity, and excellent permeability.

The spherical powder form is designed for modern manufacturing processes, allowing for smooth flowability, high packing density, and uniform particle distribution. This makes it ideal for creating intricate and precise magnetic components in industries where performance and reliability are non-negotiable.

Think of Hiperco 50A like the 'Ferrari' of magnetic materials'fast, powerful, and engineered to perfection.

Key Features of Hiperco 50A Soft Magnetic Alloy Spherical Powder

Why is Hiperco 50A so special? Let's break it down:

  1. Highest Magnetic Saturation: With a magnetic saturation of up to 24 kilogauss (kG), Hiperco 50A outperforms most soft magnetic materials, making it perfect for high-power applications.
  2. Low Coercivity: It requires minimal energy to magnetize and demagnetize, reducing energy losses and improving efficiency.
  3. Excellent Thermal Stability: Retains its magnetic properties even at temperatures exceeding 450°C, making it suitable for extreme environments.
  4. Spherical Shape: Enhances flowability and uniformity, ensuring consistent results in manufacturing.
  5. High Permeability: Facilitates efficient conduction of magnetic fields, boosting overall performance.
  6. Corrosion Resistance: Performs well in controlled environments, with optional coatings available for added protection.
  7. Versatility: Used in a wide range of industries, including defense, aerospace, medical devices, and more.

These features make Hiperco 50A a go-to material for engineers and manufacturers who require precision and performance.

Composition and Properties of Hiperco 50A Soft Magnetic Alloy Spherical Powder

The performance of Hiperco 50A Soft Magnetic Alloy Spherical Powder is deeply rooted in its chemical composition and physical properties.

Chemical Composition of Hiperco 50A Soft Magnetic Alloy Spherical Powder

ElementPercentage (%)Role in the AlloyCobalt (Co)~49Provides high magnetic saturation and thermal stability.Iron (Fe)~49Ensures structural integrity and contributes to magnetic performance.Vanadium (V)~2Enhances hardness, wear resistance, and grain refinement.

This precise composition results in an alloy with exceptional magnetic and physical properties.

Physical and Magnetic Properties of Hiperco 50A Soft Magnetic Alloy Spherical Powder

PropertyValueSignificanceDensity~8.12 g/cm³High density ensures robust material performance in demanding applications.Saturation Magnetization~24 kGProvides unmatched magnetic energy storage and transmission.Coercivity (Hc)' 0.05 OeMinimizes energy loss during magnetization and demagnetization cycles.Permeability (µ)~10,000Facilitates efficient conduction of magnetic fields.Thermal StabilityUp to 450°CRetains performance at high temperatures, ideal for extreme environments.Electrical Resistivity~0.3 µΩ·cmReduces eddy current losses in alternating current (AC) applications.FlowabilityExcellentSpherical shape ensures smooth flow in additive and powder metallurgy processes.

These properties make Hiperco 50A an industry leader in soft magnetic alloys.

Applications of Hiperco 50A Soft Magnetic Alloy Spherical Powder

Where does Hiperco 50A Powder find its place in the world? Its unique properties make it indispensable for a variety of high-performance applications.

Common Applications of Hiperco 50A Soft Magnetic Alloy Spherical Powder

IndustryApplicationAerospaceMagnetic shielding for avionics and satellite systems.AutomotiveElectric motors, alternators, and magnetic actuators.ElectronicsTransformers, inductors, and sensors requiring high efficiency.Power GenerationMagnetic cores for transformers and generators in power plants.DefenseHigh-performance magnetic shielding for military equipment.Medical DevicesMRI machines, magnetic sensors, and diagnostic tools.Additive Manufacturing3D-printed components requiring superior magnetic properties.

Its soft magnetic properties, thermal stability, and versatility make Hiperco 50A a top choice for applications where performance and reliability are critical.

Specifications, Sizes, and Standards of Hiperco 50A Soft Magnetic Alloy Spherical Powder

Understanding the available specifications is crucial for selecting the right material for your project.

Specifications and Sizes

SpecificationDetailsParticle Size15'45 µm for additive manufacturing; 45'150 µm for powder metallurgy.Purity'99%ShapeSpherical for consistent flowability and packing density.StandardsMeets ASTM A801 and ISO standards for magnetic materials.

These specifications ensure compatibility with a wide range of modern manufacturing processes.

Pricing and Suppliers of Hiperco 50A Soft Magnetic Alloy Spherical Powder

Looking to source Hiperco 50A Soft Magnetic Alloy Powder? Here's a breakdown of leading suppliers and their pricing.

Suppliers and Pricing Information

SupplierPrice Range (Per Kg)LocationAdditional ServicesCarpenter Technology$200'$300USACustom particle sizes and technical support.Höganäs AB$220'$350SwedenHigh-purity powders for precision applications.GKN Additive$250'$400USASpecialized powders for additive manufacturing.Sandvik Materials Technology$240'$360GlobalTailored solutions for specific industries.

Pricing varies based on factors like particle size, purity, and quantity requirements.

Advantages and Limitations of Hiperco 50A Soft Magnetic Alloy Spherical Powder

Like any material, Hiperco 50A has its strengths and weaknesses. Let's explore both.

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Advantages

  1. Unmatched Magnetic Saturation: Outperforms other soft magnetic alloys in energy storage and transfer.
  2. High Thermal Stability: Retains properties at temperatures exceeding 450°C.
  3. Versatility: Suitable for a wide range of industries and applications.
  4. Spherical Shape: Ensures smooth flow and uniform packing, optimizing manufacturing efficiency.

Limitations

  1. Higher Cost: More expensive than conventional magnetic materials.
  2. Specialized Applications: Requires expertise to fully utilize its advanced properties.
  3. Corrosion Sensitivity: Performs best in controlled environments or with protective coatings.

FAQs About Hiperco 50A Soft Magnetic Alloy Spherical Powder

QuestionAnswerWhat is Hiperco 50A used for?Electric motors, magnetic shielding, transformers, and aerospace components.Why choose Hiperco 50A over other alloys?Offers superior magnetic saturation and thermal stability.Can it be used in 3D printing?Yes, its spherical shape makes it ideal for additive manufacturing.How much does Hiperco 50A cost?Prices range from $200 to $400 per kilogram, depending on specifications.Is it corrosion-resistant?Performs well in controlled environments; coatings may be needed for harsh conditions.

Conclusion

Hiperco 50A Soft Magnetic Alloy Spherical Powder is a high-performance material that combines superior magnetic properties, thermal stability, and versatility. From electric motors to aerospace shielding, this alloy delivers exceptional performance in even the most demanding applications.

If you're ready to take your engineering projects to the next level, Hiperco 50A Alloy Powder is the material you've been looking for. Transform your designs with the unmatched capabilities of this revolutionary soft magnetic alloy!

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Hiperco 50A Supplier, Exporter in Mumbai, India

Hiperco 50 and Hiperco 50 HS

It is important to avoid any contamination of the finished parts during the heat treatment. All parts must be cleaned thoroughly to remove any surface contaminants prior to annealing.

Batch heat treating in a sealed retort or welded box-type furnace is recommended. Thoroughly degreased and cleaned laminations can usually be stacked without an insulating media separation. To obtain the best degree of lamination flatness, a light weight can be placed on top of the stack.  It may be necessary to determine the correct amount of weight to assure that there is no sticking of the laminations within the stack height employed.

A dry hydrogen atmosphere or a high vacuum is recommended to minimize oxide contamination of the parts during annealing. When hydrogen is employed, the entry dew point should be dryer than -60°F (-51°C) and the exit dew point dryer than about -40°F (-40°C) when the inside retort temperature is above 900°F (482°C).

Anneal parts at /°F (704/871°C) for 2 to 4 hours in dry hydrogen or vacuum and cool at 250/400°F (139/222°C) per hour until 600°F (316°C) is reached.  After any cooling rate can be employed. The exact heat treat temperature to be employed will depend upon the application and the desired compromise between magnetic and mechanical properties. With increasing temperature from ° to °F (704° to 871°C), the magnetic properties improve while the yield and tensile strengths decrease. The temperature at no time should exceed °F (871°C) as an upper limit, as the soft magnetic characteristics start to decline due to formation of an austenitic phase.

For certain A.C. applications, improved magnetic characteristics and/or lower core loss are realized by creating a thin oxide layer on the surface of the annealed laminations. The surface oxide layer can be achieved by heating in an oxygen bearing atmosphere in the range of 600° to 900°F (316° to 480°C) for about 30 to 60 minutes. The exact baking parameters must be determined for the annealing facility employed and the thickness of oxide layer desired.

Hiperco 50A

Standard Treatment

Anneal parts at /°F (857/871°C) for 2 to 4 hours in dry hydrogen or vacuum and cool at 150/350°F (83/194°C) per hour until 600°F (316 °C) is reached, after which any cooling rate can be employed.

It is important to avoid any contamination of the finished fabricated parts during the heat treatment. All parts must be cleaned thoroughly to remove any surface contaminants prior to being placed in an air-tight retort.

A dry hydrogen atmosphere or a high vacuum is recommended to minimize oxide contamination of the parts during annealing. When hydrogen is employed, the entry dew point should be dryer than -60°F (-51 °C) and the exit dew point dryer than about -40°F (-40 °C) when the inside retort temperature is above 900°F (482°C).

Optional Treatments

  • Centerless Ground Bars Less Than 1.250' (31.75 mm) Diameter

This duplex practice is only recommended for centerless ground bars in the size range given. Larger centerless ground bars, shapes, or hot rolled bars may be subject to cracking if quenched in this manner. This is a two-step treatment where the first step conditions the material for best machinability while the second develops optimum magnetic properties.

Preheat treat 2 to 3 foot lengths at °F (°C) for about 30 minutes in air or protective atmosphere and quench bars in cold agitated water with their long axes in the vertical position. This preheat treatment develops a coarse acicular martensitic type structure which imparts ductility to the material and improves machining of the finish part.

The second part of the duplex treatment involves the employment of the standard treatment as described earlier. At no time should the temperature of the second treatment exceed °F (871°C) because of the formation of a nonmagnetic austenitic phase which transforms upon cooling, thereby degrading magnetic properties due to transformation stresses.

  • For Products Produced from Any Size Bar

This practice can be applied to all parts produced from bar products, regardless of their size since no rapid quench practices are required. It provides improved capability magnetic properties on especially large cross sections compared to those of the standard heat treatment. Note, however, it is a lengthy process and, therefore, more expensive.

Heat the finish machined part in dry hydrogen or high vacuum to °F (927°C) (heating rate is not critical) and hold at °F (927°C) for three to four hours. Cool at 20°F (11°C) maximum per hour to °F (732°C), then cool to 950°F (510°C) at 200°F (111°C) per hour. Cool at any rate thereafter.

Contact us to discuss your requirements of Hiperco 50A alloy supplier. Our experienced sales team can help you identify the options that best suit your needs.

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