Choosing a Desktop Pick and Place Machine - EEVblog

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Jul. 14, 2025

Mechanical Parts

Choosing a Desktop Pick and Place Machine - EEVblog

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Re: Choosing a Desktop Pick and Place Machine
« Reply #75 on: January 31, , 05:04:52 pm » Yeah! I see much better performance in folks' videos of their OpenPnP builds. I wonder if the SMTmax machines have been updated since those videos were made?

Incidentally, I decided to order a CL feeder clone from YX through eBay, just to experiment with. I've never had my hands on a real feeder. Jim really wanted to upsell me to a whole SMT550 machine with some free feeders thrown in. It's a shame that I don't have the cash handy for that right now. I don't think I have room in my tiny lab for a conveyer machine, anyway.
Re: Choosing a Desktop Pick and Place Machine
« Reply #76 on: May 25, , 04:28:14 am » The same machine that I was keen on last time that got pulled from the market is up for sale again.

Quote
Madell PX SMT Pick & Place
-2 Camera system
-added vacuum table
- Large range of cassettes to cover many component sizes.
Lots of Extras
complete system that needs TLC
Madell AE-R330A IR Oven
Working conveyor system

$1k starting bid, Buy it Now $5k
Plus travel cost to go pick it up in Canberra.

Who thinks I should get this?

On the one hand I could get it cheap, with a lot of feeders.
On the other hand I can't really find any info on this, seems like a really old model, and I doubt there is any community support.
Also, any videos on it do not help the community as much as getting say a YY1 and playing (struggling?) with that?
Also, the 5 stage oven is nice, but it's 6kW and I don't have the power infrastructure for that in my dungeon or bunker. So it's effectively useless, I wouldn't even take it. Nor could it fit in my car.

Thoughts please, 3 days left.
Re: Choosing a Desktop Pick and Place Machine
« Reply #77 on: May 25, , 04:29:16 am » more photos:
Re: Choosing a Desktop Pick and Place Machine
« Reply #78 on: May 25, , 04:33:57 am » More
Re: Choosing a Desktop Pick and Place Machine
« Reply #79 on: May 25, , 04:36:21 am » I found the info page. vintage, Windows XP
http://www.madelltech.com/PX.html

MR

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Re: Choosing a Desktop Pick and Place Machine
« Reply #80 on: May 25, , 07:20:35 am » Forget commercial single head pick and place machines immediately! They aren't worth any money on the market anymore. Maybe 100$ for the used aluminum profiles might be worth it.

If someone sells a new single head pick and place machine that just shows that they don't care about the customers and never kept going on with adding more heads. I wouldn't even dare to list a single head machine on a webshop anymore in

From the videos I see they're using CVBS cameras (I might be wrong but it looks like that), those cost 10$ on ali-express (but also support AHD already, so they might be even cheaper on taobao). A decent USB adapter with good CVBS chip costs like 70-100$, but it's absolutely outdated for component recognition.
The problem with CVBS is interlacing you have to wait until the picture is stable, which makes the machine even slower (in theory around 30-40ms until 2 half frames are matched)

The camera lenses aren't well selected either, the top head almost looks like a fish-eye camera

That guy made a nice video:


I agree with everything he says, and there's still more to say of course. « Last Edit: May 25, , 08:58:20 am by MR »

Styno

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Re: Choosing a Desktop Pick and Place Machine
« Reply #81 on: May 25, , 09:41:38 am » Dave, you really have to ask yourself again why you are buying a low-end pick and place machine. It's easy to look at the mechanical and financial part of a pick and place machine, but that says nothing about the value of the machine to you. The XYZ mechanical part of a low end p&p is nothing special, there's not much different than a 3D printer and the difference between a usable and bad p&p is mostly determined by the feeders, optical part recognition and software.

If you do it for our educational value: well, no-one uses or buys this particular machine so who will benefit from you tinkering and face palming with it?

If you do it for production of your own designs then I think you also should look somewhere else. Granted, I don't have experience or seen any reviews of this brand/machine but, if you want to have a machine that helps you, you need good feeders with reliable picking of parts. Newer parts are getting smaller and smaller so you need feeders that are at least capable of handling well so it will do really reliably so you don't spend your time fiddling with the feeders. The part recognition should also be flexible to adapt to non-symetric footprints and small pitch components. Otherwise you will have to do a lot of rework or manual placement of odd parts. See it in action, bring your own design to their place and have them setup one of the challenging parts and see how easy the process is and how well the machine is handling it. Can't do that? Well, don't buy it unless you know from other reviews it's going to be suitable for you.

Don't buy a machine just because it's cheap! I hope this helps...

mikeselectricstuff

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Re: Choosing a Desktop Pick and Place Machine
« Reply #82 on: May 25, , 09:53:56 am » In terms of content, I think a  YY1 would be of far more value to more people. Publicity on its flaws may even prompt Neoden to improve things.
A rare old machine like this could end up being a millstone - any numbee of minor issues could render it unuseable and unrepairable
Youtube channel:Taking wierd stuff apart. Very apart.
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Re: Choosing a Desktop Pick and Place Machine
« Reply #83 on: May 25, , 10:26:22 am »
In terms of content, I think a  YY1 would be of far more value to more people. Publicity on its flaws may even prompt Neoden to improve things.
A rare old machine like this could end up being a millstone - any numbee of minor issues could render it unuseable and unrepairable

That's what my gut tells me.
Also, I'm liking the look of the Neoden coveyor oven. Pricey, but looks very nice and doesn't take much power.
https://neodenusa.com/smt-reflow-ovens/neoden-in6




edu.vg82

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Re: Choosing a Desktop Pick and Place Machine
« Reply #84 on: May 25, , 11:18:18 am » Hi, i buy zengbang ZBTS a year ago. The machine works ok, but i see some "problems".
  - It need and air compresor only to pull down the needle than move the components strip... better electric alternatives exists.
  - It use 2 analog cameras (with creepy resolution) connected to an adquisition board... really, with the amaizing and cheap amount of USB cameras avaliable?
  - The software (IMHO) is a real shit.

Im triying to use it with openpnp, or make a new software to control it, but without broke or change the machine, at least until it is fully operational, i work with it and no downtime is allowed. One software works in a reliable way i try to improbe cameras or other thinks.

Im currently analyzing the protocol (serial port. looks like plain text ). If anyone have this machine and is interested, or have any information please leave a message.

asmi

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Re: Choosing a Desktop Pick and Place Machine
« Reply #85 on: May 25, , 01:21:28 pm »
Also, I'm liking the look of the Neoden coveyor oven. Pricey, but looks very nice and doesn't take much power.
It's actually about 2.5K$ + shipping in Neoden's Aliexpress store. To Canada express shipping via DHL is about 1.5K$, but you should check how much it's going to cost for you - unless you have Neoden's resellers locally, in which case I would buy from them even if it would be more expensive - because in that case you will have someone local to call up should something go wrong. Also I seem to recall your fellow countryman @sean was/is using that oven a lot, so he might have something to say about it. I used to watch his streams back when I had a bit more spare time to do so, and I remember in the beginning he had some issues with firmware, but after update things started working just fine. Some people here also complained about burning out heating elements, but that seems to be specific to 120 V version (due to larger current perhaps), and even there it doesn't seem to happen that often. This oven would be my number 1 choice should I ever outgrow my current drawer-style oven. My blog - All things electronic
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loki42

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Re: Choosing a Desktop Pick and Place Machine
« Reply #86 on: May 25, , 10:25:02 pm » If you really want one for youtube content buy what ever Chinese one is popular today.  You can also drop in to anyone with a mainstream machine to see how they are meant to work.  You're welcome to setup some boards on mine if you want.  I just bought another 37 spindle machine (2 beams) to complement my 30 spindle,  so my 11 spindle is going to be idle until I get it doing  PTH insertion. You can often pick up decent machines for next to nothing at auction if you're fine with second hand.
Re: Choosing a Desktop Pick and Place Machine
« Reply #87 on: May 26, , 12:57:35 am »
If you really want one for youtube content buy what ever Chinese one is popular today. 

Only two major choices really, the YY1 or the LumenPnP

Dacian

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Re: Choosing a Desktop Pick and Place Machine
« Reply #88 on: May 26, , 04:27:30 am »
Only two major choices really, the YY1 or the LumenPnP

I recommend looking at Charmhigh.
I have the old CHMT28 no vision and produced thousands of board over the past few years.
I'm looking to upgrade mostly because CHMT28 only has 17 feeders and I could use quite a bit more.
The friction feeders where the main problem in the past but I upgraded mine to the newer ones that have two small hex screws in each film collector wheel and you can adjust friction and for me those work great.
The YY1 not only has no friction adjustment (just some fixed friction rings that will never work as it was the case for the ones that initially came with my machine).
The YY1 is also way to slow for my needs half of less the speed of my current machine.
I'm looking at the CHMT48VA witch is the same as the CHMT36VA you where considering it is just that it has a built in Linux computer and 7" LCD and for me that is worth the extra cost as I do not want to deal with a separate computer and Windows. From what I understand on the 36VA the video is sent over USB and the two cameras are multiplexed so there are sometime some issues because of that. The embedded computer in the 48VA has separate access to each camera.
If you need more than 22 - 8mm + 4x - 12mm + 2x - 16mm and 1x 24mm the you can look at the VB variants instead of VA as those have double that with feeders on both side of the machine. I do not need more than VA and I'm also quite limited in space.
The other option I was looking at is the Tronstol E1 as it seems the most advanced but is a bit new and likely not quite ready at this time.
The Tronstol E1 compared to all others in this class has laser sensors (they call this 3D CCD fly-ing camera) so it can check the position of components for both head without the need to go to a dedicated camera (faster) and it only works for passives with two pins.
The other plus is the grating ruler for both X and Y also not available on any of the others.
It also has a 5 position head nozzle changer but not sure if the software for that is ready based on some reviews I seen.
They also have an oven MR30 that is fairly good for low volume. The oven will likely not be the limiting factor and the Neoden oven is best value if you need relatively high volume.
Tronstol is somehow associated with Neoden or part of Neoden.
I will likely go with Charmhigh CHMT48VA in about 2 months unless I find something better. I know that will work and I have little if anything to learn. The following users thanked this post: EEVblog

huababua

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Re: Choosing a Desktop Pick and Place Machine
« Reply #89 on: May 26, , 03:41:32 pm »
Who thinks I should get this?

If you go for an (old) used one, I would really go for a more known brand like a Juki KLE or a Yamaha/Samsung.
There are plenty of spare parts available and you also get SW/troubleshooting support as these machines are commonly used.

For a new one, definetly get one with "real" feeders. From taking pictures and moving parts around every machine can to it nowadays. But when you want to have at least a baseline of reliability I would go for a machine with feeders.

Dacian

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Re: Choosing a Desktop Pick and Place Machine
« Reply #90 on: May 26, , 04:35:46 pm »
For a new one, definetly get one with "real" feeders. From taking pictures and moving parts around every machine can to it nowadays. But when you want to have at least a baseline of reliability I would go for a machine with feeders.

A new one with "real" feeders will be at least double the proposed budget of 5k$.
Electric feeders will be even more expensive and the pneumatic ones "clones" are not without issues and require an external compressor (can be fairly noisy and adds extra cost and complexity).
This simpler pick an place like the Charmhigh that I own and operate will do the job once they are properly setup.
The machine works for hours with no interventions other that when I need to change a reel of components. The more complex the machine the more things that can go wrong.
For this machine's what creates the problems is the friction film collectors and since I upgraded to the ones that have hex screws to adjust the friction everything works great with occasionally every few days needing to adjust friction on one of them (takes 10 seconds to reduce the friction if it pulls components out or increase the friction if the film is not collected).
Once you used a full reel the collected film needs to be removed from the spool and takes also maybe 10 seconds to do that.
I do not understand the film collection on Neoden YY1 and similar model's (that film will be all over the place likely interfering with operation or you need to always trim it). But the complain I heard about that is the glue on the film makes it so that it accumulates on that rollers and then it no longer works properly and gets the film the wrong way as film has basically no weight.
I like the Neoden YY1 if it was not for the slow speed and maybe I could have adapted the friction film collectors from Charmhigh (should be very simple if the rotating axle is 10mm diameter). The following users thanked this post: EEVblog
Re: Choosing a Desktop Pick and Place Machine
« Reply #91 on: May 27, , 06:14:47 am » FYI, Neoden have confirmed to me that they have no intention to allow users to update their own firmware, and an entire board swap is the only way to update the machine.  The following users thanked this post: Kean, NF6X, Reckless, Aspartame
Re: Choosing a Desktop Pick and Place Machine
« Reply #92 on: May 29, , 12:42:10 am » The Mandell didn't sell on ebay, and it's been relisted:
https://www.ebay.com.au/itm/

Kean

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Re: Choosing a Desktop Pick and Place Machine
« Reply #93 on: May 29, , 02:10:52 am »
The Mandell didn't sell on ebay, and it's been relisted:
https://www.ebay.com.au/itm/

Not surprising.  It seems like a bad choice except for someone who already has a Madell brand machine and needs spares.  It is not even a great deal even for someone after a "project".  I wonder if that style of feeders are even still available to purchase.

The best (and possibly *only* good) thing about my second-hand Charmhigh is that I can use bog standard CL feeders that are readily available, and could also be used on any future machines.  My desktop Neoden is a pain in the butt as it doesn't have removable feeders, but it was a good starting machine for me at the time I got it (~6 years ago).

Kean

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Re: Choosing a Desktop Pick and Place Machine
« Reply #94 on: May 29, , 02:16:46 am »
FYI, Neoden have confirmed to me that they have no intention to allow users to update their own firmware, and an entire board swap is the only way to update the machine. 

This has always been the way they operate.  It probably hasn't had too much of an impact on their market share.

My old Neoden TM240A has a few annoying bugs, but nothing I can't work around and get work done.  It is just a bit of a time waster having to power cycle to clear some errors, which then reintroduces at least one bug which can occur after each start up. The following users thanked this post: EEVblog

SMTech

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Re: Choosing a Desktop Pick and Place Machine
« Reply #95 on: May 29, , 10:41:15 am »
FYI, Neoden have confirmed to me that they have no intention to allow users to update their own firmware, and an entire board swap is the only way to update the machine. 

This has always been the way they operate.  It probably hasn't had too much of an impact on their market share.

My old Neoden TM240A has a few annoying bugs, but nothing I can't work around and get work done.  It is just a bit of a time waster having to power cycle to clear some errors, which then reintroduces at least one bug which can occur after each start up.

I think the reasoning is fairly fundamental, they consider their machines to be appliances, appliances don't get updates; they function as sold. It might seem counter intuitive compared to how other things in our lives function in but you have to acknowledge that supporting customer applied firmware updates adds another layer of support requirement, documentation and organization to maintain compatibility between software, firmware, board versions and 3rd party hardware such as cameras. If I compare that to our Essemtec, we no longer get software updates without paying hefty sums on money for the privilege, the software contains the firmware images and tools to update the various electronic controllers on the machine and feeders, these parts may well have updates but we will never see them.

Kean

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Re: Choosing a Desktop Pick and Place Machine
« Reply #97 on: May 31, , 09:31:27 am »
Another contender?
https://www.eevblog.com/forum/manufacture/smallsmt-vision-placer-pick-place-machines/msg/#msg

Having push feeders is not great, but it is a fair compromise of cost vs part loading/changeover time.  If you are just running a few simple in-house designs then this may be acceptable.

The 15mm Z height and 6-slot nozzle changer are nice features compared to others I've seen, as are the feeders on 3-sides - but that would require a lot of open working space all around it. The following users thanked this post: Smallsmt

mikeselectricstuff

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Re: Choosing a Desktop Pick and Place Machine
« Reply #98 on: May 31, , 10:15:21 am » Push feeders are OK IF they work reliably. I do wonder about how well they work with thin plastic tapes, which are extremely sensitive to any jarring that can bounce parts out.
It would be nice to have provision for a few "real" feeders for jobs where a large number of the same parts are being placed. Youtube channel:Taking wierd stuff apart. Very apart.
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48X24X48X

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Re: Choosing a Desktop Pick and Place Machine
« Reply #99 on: May 31, , 10:59:19 am »
Push feeders are OK IF they work reliably. I do wonder about how well they work with thin plastic tapes, which are extremely sensitive to any jarring that can bounce parts out.
It would be nice to have provision for a few "real" feeders for jobs where a large number of the same parts are being placed.
Had their earlier machine. The push feeder is just d**ks. Leading tape snapping (only 3 level of tightness adjustment) pushing not consistent, mechanism is just fiddly. I spent most of the time trying to get the feeder just work and it will fail halfway during the job.  Gave up and sold it off.

Pick and Place | Restronics

What is an SMT Pick and Place Machine?

An SMT pick and place machine is a type of automated equipment used in the electronics assembly industry for the assembly of surface mount technology (SMT) components. It is designed to pick up small electrical components—such as capacitors, resistors, and integrated circuits—from a component reel or tray, place them accurately onto a printed circuit board (PCB) or substrate.

The SMT pick and place machine is a highly precise piece of equipment that can rapidly pick components from reels or trays, inspect them on the fly and place them accurately on the bare PCB. This makes it an efficient tool for businesses that need to manufacture large quantities of electronics components quickly and accurately.

Types of SMT Pick and Place Machines

SMT pick and place machines are available in both batch and in-line automated versions, allowing businesses to choose the one that best meets their needs. The cost of these machines can vary widely depending on size and features, making them accessible to all budgets. In addition, they offer a high degree of accuracy and consistency for surface mount technology components, making them ideal for assembly line production. With the right machine, businesses can produce highly reliable PCB assemblies in house.

Batch pick and place equipment is best for low volume SMT requirements when high speed is not necessary. These types of machines require an operator to load the bare PCB into the machine but the workplace and components are all organized for some level of process control. More common are fully automated in-line pick and place machines where the components required for the particular PCB are loaded on the machine and the component pick up and placement is done automatically by a robotic vacuum head. The machine is programmed to optimize the pick and placement for each PCB, knowing what components are required for that PCB, where the components are located on the placement machine and where the bare PCB is located in the working area.

Why Should I Use Pick and Place?

Pick and place equipment can provide manufacturers with the ability to control manufacturing and deliveries of final product better than when PCB assembly is outsourced. By automating the pick and place process, manufacturers are able to reduce overall labor costs as well as improve productivity. Automated pick and place systems can also help to control inventory and order fulfillment due to its ability to quickly respond to changing demand for final product. Manufacturers that use pick and place automation are often able to reduce their production costs while improving efficiency and accuracy. The reduced overhead and improved productivity lead to increased profits for manufacturers, allowing them to better compete in their respective markets.

In summary, having the ability to build PCB’s in house with pick and place equipment provides manufacturers with several significant cost-saving benefits that enable them to remain competitive in their respective industries.

What Are The Main Components of a Pick and Place Machine?

All automated pick and place machines have some basic elements. There is the ability to hold the bare PCB in place so the robotic head can accurately place the components, the machine also needs to hold a wide range of components on tape and reel or in trays. And then there is the pick and place head, some machines have only 1 pick up nozzle and some have 15 or more. The more pick up nozzles the faster the machine can assemble components on the PCB.

Higher speed machines will automatically transport the bare PCB into position in the machine and ready the board for placement by accurately locating the board using a top-down camera for alignment. Typical machines will hold a minimum of 100 individual components feeders and some room for components that come on trays and not on reels. Some machines can hold up to 200+ different component types when they come on reels.

The main factor of all pick and place machines is the head, the head generally has a quantity of individually controlled vacuum pick up nozzles that are mounted on an X-Y gantry. The entire head assembly moves over to the feeder locations to pick up the required components, then once those components are on the head they travel over to the bare board location and they are individually placed onto the correct location of the PCB. This happens very fast with slow machines placing between 1,000 and 5,000 components per hour and fast machines placing upwards of 90,000 components per hour

It is important to remember that each PCB must have its own program or instructions as to which components are to be placed in which locations on the bare PCB. This instruction set will let the operator know what components should be placed in each feeder location on the machine. It will also enable the engineer to know how long it will take to build or assemble the components on each PCB. In this way they can know how many PCB’s can be assembled in each shift or day.

Once the in line pick and place machine is set up, it can build PCB’s in a “hands-free” mode with bare PCB’s transported into the machine automatically and once all components are placed they fully assembled PCB transports out into the next stage of assembly, this is either automated visual inspection or directly into a reflow oven where all components are soldered into place.

Further reading:
10 Questions You Should to Know about JIC Hydraulic Fitting
Hydraulic Hose Fittings: The Ultimate Guide - FluidKraft

Want more information on Smt Feeder? Feel free to contact us.

How Do I Select SMT Pick and Place Equipment?

When selecting SMT pick and place equipment, consider the following factors:

Speed: The speed of the machine is an important factor as it will determine how quickly you can assemble PCB’s as well as the ability to change from one PCB to another. Make sure you choose a machine that has a high enough cycle rate to meet your production needs.

Flexibility: This is another key factor when selecting a type of pick and place machine. Some machines are “built for speed” and others are designed for maximum flexibility. You need to understand the requirements of your own companies production requirements. Machines can sometimes be considered designed for High - Mix, Low volume (maximum flexibility) or for high-volume and low mix (generally very high speed and not designed for switching to different products multiple times / day.

Accuracy: Accuracy is a critical factor when selecting SMT pick and place equipment. Almost all pick and place machines are highly accurate but if the build is for semiconductor and die placement a very high degree of accuracy may be required. Most pick and place machines are accurate to 1 or 2 thousands but die placement machines need to be accurate to 10 - 15 microns. Choose a machine that meets your accuracy requirements.

Support: Adding pick and place equipment without having the required level of support could make the investment in equipment ineffective. The best machines in the world are useless if they are idle and not producing PCB’s. Companies must make the necessary investment in trained personnel and in proper support from all departments in the company. You will need full support from a variety of departments in your own company including engineering for accurate and updated data about each PCB to be built and the revision level, purchasing so that you have all the components in stock that are required for each build, material handling and management so that the right components are delivered to the machine when it is time to build PCB’s and manufacturing so that they are trained on how to use the pick and place machine effectively.

Features: Each SMT pick and place machine offers different features. Some machines offer additional capabilities like solder paste or glue dispensing, electrical testing of chip components on the fly, some offer placement inspection cameras. Consider what features are important for your application and select a machine that offers them.

By considering these factors, you will be able to find an SMT pick and place machine that meets your needs. It is important to understand your companies needs and select equipment that meets the majority of those requirements. With the right equipment in place, you can ensure your production line runs efficiently and effectively.

How Much Does a Pick and Place Machine Cost?

The cost of a SMT pick and place machine can vary significantly depending on its size, features, and capabilities. While cost should not be the only factor in deciding on an SMT pick and place machine, it is an important one to consider. In general pick and place machines start at approx $150,000 and can go up to $400,000. This is without the additional investment in component feeders which can add up to 50% to the cost.

The total cost of ownership (including maintenance and consumables) should also be taken into consideration when selecting a pick and place machine. By choosing the right size, feature set, and capabilities for the specific application, it is possible to get the best value for your money and ensure that you purchase the right pick and place machine for the job.

Conclusion

By investing in automated pick and place equipment, manufacturers are able to reap the benefits of increased efficiency, improved deliveries, reduced inventory and improved quality control. All of these factors lead to improved cost structure and both tangible and intangible benefits of in-house production. The improvements in automation, the lack of qualified manual assemblers for PCB’s and the reshoring of PCB assembly from overseas to the US makes this a great time to evaluate bring SMT and PCB assembly back in house.

If you want to learn more, please visit our website Smt Feeder Parts.



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