China Custom Chenille Embroidery Machine Manufacturers ...

Using a chenille embroidery machine is a great way to create intricate designs for a wide range of products. Chenille is a fabric that features a soft, velvet-like appearance. The fabric is often used for applique patches, decorative elements, and quilting. It is also used in sportswear. Chenille embroidery is a unique way to add a touch of whimsy to clothing. Chenille is commonly used in combination with other fabrics for a three-dimensional look.

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Unlike other embroidery machines, a chenille embroidery machine uses a hook needle to stitch designs. The thread is fed through the machine's top and bottom. The thread's looper is located below the needle plate. The thread is then pulled up to advance to the next stitch.

The looper is placed in a large frame. The fabric is then stitched onto the jacket. The looper is lifted by an automatic lifting function. This raises the needle and cloth pressing bar when the pattern embroidery is finished. This makes it easier to change the frame and also saves labor.

Chenille embroidery machines can change between Loop and Chain stitches. You can also change the needle height. Some machines can also automatically clean the needles. This can include high pressure gas on each dry needle. It is also possible to set up an automatic color change.

There are several different models of chenille embroidery machines. There are models that have four, six, nine, and twelve color options. Some machines have 10 height levels. Choosing the right machine can save you money.

Some chenille embroidery machines include a patented feedback control. This helps to ensure that the thread is held tightly during the stitching process. You can also choose a machine that has automatic thread trimming and thread holding capabilities. You can also choose a machine that has a built-in disc drive. A chenille embroidery machine can be used to create chain stitch embroidery, flat embroidery, or multi-color pattern embroidery.

Embroidery machine speed matters not only for production but also for the quality of your design. Depending on whether you're using a home machine or a commercial machine, you'll have a different range of speeds to choose from, but this doesn't mean that the quality will be the same at all speeds for all types of embroidery projects.
Your machine speed is defined by how many stitches your machine can produce per minute. Increasing the speed might result in poor-quality embroidery projects. This is true for intricate and colorful embroidery designs, for example, in which case pushing the machine's speed often results in scrunched and puckered embroidery.

Factors that impact machine embroidery speed
The thread width, its material, the fabrics you're using, the type of embroidery you're creating, and embroidery digitizing are some of the factors that will change the machine embroidery speed requirements. This is important because each material you use needs a specific amount of tension and movement from the machine to reflect that material so that you don't have any puckering or bird nests on your final work.

1. The Type of Fabric
If you're running on different fabrics, you'll need different speeds for each one. If you're embroidering in heavy materials such as leather and vinyl or in very light fabrics that naturally tend to pucker, you'll need to slow your machine down. Generally, the faster the machine goes, the more pull you'll have in the machine's tension, which will increase the probability of puckering. This probability is higher when it comes to very thick or very light fabrics.
Fabrics like silks, nylons, tulles, and the like require gentler handling. A slower operation mode will create less tension while stitching, allowing the material to lay more naturally and lessening puckering in your embroidery designs.

2. The Type of Embroidery
Some types of embroidery require less tension to be drawn on the design, such as free-standing lace and embroidery designs with many colors and details. In those cases, an exceeded speed can result in an inconsistent piece that falls apart, in the case of the free-standing lace, or a distorted embroidery, in the other one.

3. Stitch Width
One crucial factor that will impact the machine's speed is the thread's width. Thicker threads will require you to slow down your machine because wider threads create more movement on the frame, and if it becomes wider, the machine will automatically slow down based on the width of the stitch.

4. Thread type and quality
Depending on the type of embroidery threads you're using in your embroidery designs, whether it's wool, acrylic, cotton, a heavy treat, or a more delicate thread, you might need to adjust the machine's speed to accommodate the least amount of thread breaks or nesting possible. Polyester threads are more consistent, durable, and tend to break less. On the other hand, Rayon thread is a synthetic fiber made out of wood cellulose, which makes it difficult to work with even though it looks beautiful.

Cheap and inconsistent threads tend to break easier; the same happens with old or out-of-date threads. Remember, threads do have a shelf life. Threads don't last long in dry, hot, or humid environments, so have this in mind before storing your threads in an inappropriate place.

5. Machine Type
Many home embroidery machines have an adjustable speed, and all commercial machines can be programmed to fasten or slow down according to production needs. These adjustments are helpful for different embroidery projects that will require different stitching speeds. Some commercial machines are engineered to accommodate a high-speed production with consistent quality.

Sometimes when the speed is too high in your machine for the embroidery you're working on, it can end up with skipped or missing stitches. Skipped stitches might mean that your machine is running too fast, and it doesn't have enough time to recover before moving to the next stitch. An exceeded speed can also cause the needle to deflect and miss the hook.

The primary factor that will impact your machine speed
Above everything else, embroidery digitizing is the most crucial aspect that will dictate how fast your machine can run. It's well known among the more experienced people in the embroidery industry that a well-digitized design will always give you better results.

The majority of machines run around 600-750 stitches per minute on average embroidery designs. If a design has plenty of color changes and trims, it will take significantly longer to embroidery the design. All these stops slow down embroidering. Embroidery digitizing cuts back on stops. Just to give you an idea, an average embroidery stop can take anywhere from 6 to 20 seconds. Some poorly digitized designs can have dozens of stops, adding a lot of time to production.

Using a well-digitized design with no thread breakage and no meaningless stitches digitized by our professional embroidery digitizing team makes a big difference. A skillfully digitized design must be production-friendly. Well-digitized designs will save you money and time and in the long run, will be able to recover the money you paid for it if you are using it multiple times. We know the embroidery problems solutions for quality embroidery designs.

Technique of embroidering with a sewing machine or purpose-made embroidering machine

Machine embroidery is an embroidery process whereby a sewing machine or embroidery machine is used to create patterns on textiles. It is used commercially in product branding, corporate advertising, and uniform adornment. It is also used in the fashion industry to decorate garments and apparel. Machine embroidery is used by hobbyists and crafters to decorate gifts, clothing, and home decor. Examples include designs on quilts, pillows, and wall hangings.

There are multiple types of machine embroidery. Free-motion sewing machine embroidery uses a basic zigzag sewing machine. Designs are done manually. Most commercial embroidery is done with link stitch embroidery.[1] In link stitch embroidery, patterns may be manually or automatically controlled. Link stitch embroidery is also known as chenille embroidery, and was patented by Pulse Microsystems in .[citation needed] More modern computerized machine embroidery uses an embroidery machine or sewing/embroidery machine that is controlled with a computer that embroiders stored patterns.[citation needed] These machines may have multiple heads and threads.

Before computers were affordable, most machine embroidery was completed by punching designs on paper tape that then ran through an embroidery machine. One error could ruin an entire design, forcing the creator to start over.

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Machine embroidery dates back to when Tajima started to manufacture and sell TAJIMA Multi-head Automatic Embroidery machines. In , Tajima introduced the TMB Series 6-needle (6 colors) full-automatic color-change embroidery machine. In , Tajima started manufacturing the TMBE Series Bridge Type Automatic Embroidery machines. These machines introduced electronic 6-needle automatic color change technology.

In the first computerized embroidery machines were introduced to the home market. Wilcom introduced the first computer graphics embroidery design system to run on a minicomputer. Melco, an international distribution network formed by Randal Melton and Bill Childs, created the first embroidery sample head for use with large Schiffli looms. These looms spanned several feet across and produced lace patches and large embroidery patterns. The sample head allowed embroiderers to avoid manually sewing the design sample and saved production time. Subsequently, it became the first computerized embroidery machine marketed to home sewers.

The economic policy of the Reagan presidency helped propel Melco to the top of the market. At the Show of the Americas in , Melco unveiled the Digitrac, a digitizing system for embroidery machines. The digitized design was composed at six times the size of the embroidered final product. The Digitrac consisted of a small computer, mounted on an X and Y axis on a large whiteboard. It sold for $30,000. The original single-needle sample head sold for $10,000 and included a 1" paper-tape reader and 2 fonts. The digitizer marked common points in the design to create elaborate fill and satin stitch combinations.

In , Tajima introduced the world's first electronic chenille embroidery machine, called the TMCE Series Multi-head Electronic Chenille Embroidery Machine. In the same year, they developed the automatic frame changer, a dedicated apparatus for rolled textile embroidery. Also in , Pulse Microsystems introduced Stitchworks, the first PC based embroidery software, and the first software based on outlines rather than stitches. This was monumental to decorators, in that it allowed them to scale and change the properties and parts of their designs easily, on the computer. Designs were output to paper tape, which was read by the embroidery machine. Stitchworks was sold worldwide by Macpherson.

Melco patented the ability to sew circles with a satin stitch, as well as arched lettering generated from a keyboard. An operator digitized the design using similar techniques to punching, transferring the results to a 1" paper tape or later to a floppy disk. This design would then be run on the embroidery machine, which stitched out the pattern. Wilcom enhanced this technology in with the introduction of the first multi-user system, which allowed more than one person to work on the embroidery process, streamlining production times.

In , Tajima created the TMLE Series Multi-Head Electronic Lock Stitch Chenille Embroidery machine, followed by the TMEF Series 9-needle Type Electronic Embroidery Machine in . In , Tajima introduced the world's first sequin embroidery machine, enabling designers to combine sequin embroidery with plain embroidery.

In , Pulse Microsystems introduced a digital asset management application called DDS, which was a design librarian for embroidery machines. This made it more efficient for machine operators to access their designs. In Tajima designed the TMLE-D5 series embroidery machines, with a pair arrangement of lock-stitch-handle embroidery heads, which were capable of sewing multiple threads.

Brother Industries entered the embroidery industry after several computerized embroidery companies contracted it to provide sewing heads. Pulse Microsystems developed software for them called PG1. PG1 had tight integration with the embroidery machine using high-level protocol, enabling the machine to pull designs from software, rather than having the software push designs to the machine. This approach is still used today. Melco was acquired by Saurer in .

The early s were quiet for machine embroidery, but Tajima introduced a 12 needle machine into their series along with a noise reduction mechanism.

In , Tajima added a multi-color (6-color) type to chenille embroidery machines and announced the ability to mix embroidery machines with plain chenille embroidery. They also began sales of the TLFD Series Laser-cut Embroidery Machines. In , Pulse Microsystems introduced the computational geometry-based simulation of hand-created chenille using a spiral effect. Following this in , Tajima introduced 15-needle machines, in response to the "multi-color-age".

In the late s, Pulse Microsystems introduced networking to embroidery machines. It added a box, which allowed them to network and then pulls designs from a central server. It also provided machine feedback and allowed machines to be optically isolated to protect machines in an industrial environment. Since then, computerized machine embroidery has grown in popularity as costs have fallen for computers, software, and embroidery machines.

In the year , Pulse Microsystems introduced Stitchport, which is a server-based embroidery engine for embroidery in a browser. This allowed for the factory automation of letter creation. Although they were not yet ready for it, this transformed the apparel industry by allowing manufacturers, stores, and end-users access to customized versions of the mass-produced garments and goods they had been buying throughout their lives, with no margin of error.

In , Tajima created heater-wire sewing machines, which were innovative, combination machines.

In an environment that was finally ready for the individuality that mass customization allowed, the principles developed for Stitchport were adapted in for the creation of PulseID. PulseID allows for the automation of personalization, even on the largest industrial scale.

In , Tajima released the TMAR-KC Series Multi-Head Embroidery Machine, equipped with a digitally controlled presser foot.

The major embroidery machine companies and software developers are continuing to adapt their commercial systems to market them for home use, including Janome, RNK, Floriani, Tacony Corporation and many more. As costs have fallen for computers, software and home market embroidery machines, the popularity of machine embroidery as a hobby has risen, and as such, many machine manufacturers sell their own lines of embroidery patterns. In addition, many individuals and independent companies also sell embroidery designs, and there are free designs available on the internet.

In free-motion machine embroidery, embroidered designs are created by using a basic zigzag sewing machine. As this type of machine is used primarily for tailoring, it lacks the automated features of a specialized machine. The first zigzag sewing machine was patented by Helen Blanchard.[2] To create free-motion machine embroidery, the embroiderer runs the machine and skillfully moves tightly hooped fabric under the needle to create a design. The "feed dogs" or machine teeth are lowered or covered, and the embroiderer moves the fabric manually. The embroiderer develops the embroidery manually, using the machine's settings for running stitch and fancier built-in stitches. A machine's zigzag stitch can create thicker lines within a design or be used to create a border. As this is a manual process rather than a digital reproduction, any pattern created using free-motion machine embroidery is unique and cannot be exactly reproduced, unlike with computerized embroidery.

This embroidery inherited the name of the Cornely machine. Created in the 19th century to imitate the Beauvais stitch (chain stitch), it is still used today, especially in the fashion industry. Cornely embroidery is a so-called hand-guided embroidery. The operator directs their machine according to the pattern. The fabric is moved by a crank located under the machine. The Cornely also has a universal drive system controlled by a handle. Some models can embroider sequins, cords, braids, etc. There are also Cornely machines performing a classic straight stitch.

Most modern embroidery machines are computer controlled and specifically engineered for embroidery. Industrial and commercial embroidery machines and combination sewing-embroidery machines have a hooping or framing system that holds the framed area of fabric taut under the sewing needle and moves it automatically to create a design from a pre-programmed digital embroidery pattern.[citation needed]

Depending on its capabilities, the machine will require varying degrees of user input to read and sew embroidery designs. Sewing-embroidery machines generally have only one needle and require the user to change thread colors during the embroidery process. Multi-needle industrial machines are generally threaded prior to running the design and do not require re-threading. These machines require the user to input the correct color change sequence before beginning to embroider. Some can trim and change colors automatically.[citation needed]

Machine embroidery is a multi-step process with many variables that impact the quality of the final product, including the type of fabric to be embellished, design size, stabilizer choice and type of thread utilized. The basic steps for creating embroidery with a computerized embroidery machine are as follows:

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• Create an embroidery design file or purchase a stitchable machine embroidery file. Creation may take hours depending on the complexity of the design, and the software can be costly.
• Edit the design and/or combine with other designs.
• Export the design file to a (proprietary machine) embroidery file that mostly just contains commands for the embroidery machine. If you bought such a file, you may have to convert the file.
• Load the embroidery file into the embroidery machine, making sure it is the correct format for the machine and that the stitched design will fit in the appropriate hoop.
• Determine and mark the location of embroidery placement on the fabric to be embellished.
• Secure the fabric in a hoop with the appropriate stabilizer, and place it on the machine.
• Center the needle over the start point of the design.
• Start and monitor the embroidery machine, watching for errors and issues. Troubleshoot any problems as they arise. The operator should have plenty of needles, bobbins, a can of air (or small air compressor), a small brush, and scissors.
• Remove the completed design from machine. Separate the fabric from the hoop and trim the stabilizer, loose threads, etc.

• Single-head embroidery machines:
  • Standard single head: Used by for startups, home-based businesses, and small shops. These machines often come with features such as USB connectivity, built-in designs, and automatic thread trimming. Models range from entry-level to advanced, offering different embroidery areas and stitch speeds.
  • Sequin single head: Besides standard embroidery, these machines incorporate sequins into designs. Advanced models may offer dual sequin capabilities, allowing for multiple sequin sizes and colors.
  • Cording single head: These machines can embroider with cord-like materials, adding a textured, 3D effect to designs. They are used in high-fashion garments, home décor, and accessories. Some models also combine cording with standard embroidery features.
• Multi-head embroidery machines:
  • 2 to 6 head machines: Suitable for small to medium-sized businesses. These machines allow multiple items to be embroidered simultaneously. They often come with features such as automatic color change, thread break detection, and high-speed stitching.
  • 12 to 20 head machines: Designed for large-scale industrial production. These machines handle high-volume orders and complex designs. Advanced features include large memory capacity for design storage, network connectivity for streamlined operations, and robust build quality for continuous operation.
• Specialized embroidery machines:
  • Sequin embroidery machines: Designed for adding sequins. They can handle various sequin sizes and colors, often used in fashion, dance costumes, and decorative items. Some models offer mixed media capabilities, combining sequin, cording, and standard embroidery in one machine.
  • Chenille embroidery machines: Create textured chenille designs, popular in varsity jackets and patches. These machines are built to handle heavy-duty fabrics and large designs.
  • Laser cutting embroidery machines: Combine laser cutting with embroidery, enabling intricate cutwork and appliqué designs. Ideal for detailed and high-precision work, commonly used in high-end fashion and custom apparel.
• Combination embroidery machines:
  • Embroidery and sewing machines: Machines that offer both sewing and embroidery functions. They come with a variety of built-in stitches, embroidery designs, and customization options.
  • Embroidery and quilting machines: Offer quilting and embroidery capabilities. Features include large embroidery areas, quilting stitches, and specialized quilting hoops.
• Industrial embroidery machines:
  • High-speed machines: Can reach high stitch speeds, useful for large production runs. They come with features like robust frames, large thread capacity, and enhanced durability.
  • Automatic color change machines: Equipped with automatic color-changing mechanisms. These machines are suitable for complex, multi-color designs.
• Tubular and flat embroidery machines:
  • Tubular embroidery machines: Designed for embroidering tubular items such as caps, sleeves, and bags. They often come with specialized hoops and cap frames.
  • Flat embroidery machines: Designed for flat items like fabric rolls, sheets, and large panels. They provide a large embroidery area and are used in home décor, large garments, and banners.
• Portable and compact embroidery machines:
  • Portable embroidery machines: Lightweight machines that offer basic to advanced features.
  • Compact embroidery machines: Designed for small workspaces and offer a range of features from basic to advanced embroidery capabilities.

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