Jun. 09, 2025
Construction
If you’re handling large amounts of cardboard, then you know how overwhelming it can be to manage all that waste. That’s where cardboard baling comes into play. It’s a process that involves compressing cardboard into bales, which can be easily transported, stored, and recycled.
With competitive price and timely delivery, Kaiyuan sincerely hope to be your supplier and partner.
One of the most significant advantages of cardboard baling is that it helps reduce waste and promotes sustainability. By baling your cardboard, you can send more material for recycling than if they were just loose pieces in a dumpster. Additionally, since cardboard is bulky and takes up a lot of space, compressing it into bales, you’ll free up more space at your facility.
Another benefit is cost savings; since recycling companies will pay for the cardboard by weight, denser bales will earn you more money. Also, hauling fewer loads means lower transportation costs.
Most types of cardboard can be compressed into bales. The most commonly used type is corrugated cardboard which makes up most shipping boxes and packaging materials. However, different types require different handling methods due to their properties or potential contaminants.
Other types include paperboard, which is thinner and less durable than corrugated cardboard but still sturdy enough for some applications such as cereal boxes or shoeboxes; chipboard which is thicker than paperboard but less durable than fluted cardboard and usually used for rigid product packaging such as soap boxes or notepads; specialty cardboards such as waxed or laminated ones that require special care due to their potential contaminants; fiberboard which has medium durability compared to other types and often used for furniture backing or cabinet panels; box board which is similar to paperboard but sturdier and often used for food packaging. Knowing the different types of cardboard that can be baled will help you better sort and prepare your waste for recycling.
Corrugated cardboard is the most commonly baled type due to its versatility, durability, and abundance. It comprises three layers – an inside liner, an outside liner, and a fluted layer in the middle.
This design provides strength and cushioning for various products during shipping and storage. Corrugated cardboard is used for multiple applications, from packing boxes to pizza boxes, displays, and signage.
Several grades of corrugated cardboard available in the market vary depending on their strength or thickness. The most common grades are single-wall corrugated board (SWCB), double-wall corrugated board (DWCB), and triple-wall corrugated board (TWCB).
SWCB is commonly used for packaging lightweight items, while DWCB is suitable for heavier items like appliances or electronics. TWCB offers superior strength and protection and is generally used for heavy-duty applications such as exporting fragile goods overseas.
Baling corrugated cardboard helps reduce its volume by compacting it into dense blocks that somebody can easily transport to recycling facilities. By recycling this material instead of sending it to landfills, we can conserve resources, reduce waste disposal costs, and help minimize our environmental impact.
Paperboard is a versatile type of cardboard commonly used to make boxes, cartons, and packaging materials. It has a smooth surface and can come in various thicknesses and grades, depending on its intended use.
Paperboard is also an excellent candidate for baling, just like corrugated cardboard. It’s because paperboard has high-quality fibers that give it robustness while maintaining its flexibility.
This property makes it easy to shape into different forms, making it perfect for various packaging purposes. There are different grades of paperboard based on their thickness and the type of fibers used to make them.
For instance, solid bleached sulfate (SBS) paperboard is made from virgin wood fibers and has a white surface that can be printed or coated. On the other hand, clay-coated newsback (CCNB) paperboard is made from recycled fibers with a clay coating on one side to enhance printability.
Paperboards are highly versatile types of cardboard frequently used in different industries for diverse purposes. They also have exceptional qualities that make them suitable for baling along with corrugated cardboard and other types of cardboard we will discuss later in this article.
Chipboard is a type of cardboard different from corrugated cardboard and paperboard. It’s made from recycled products like Kraft paper or newsprint and is often used for packaging, product displays, puzzles, and even book covers.
Unlike corrugated cardboard, which has a wavy inner layer that provides structural strength, chipboard comprises layers of paper pulp that are pressed together to create a dense, flat paperboard. This makes it more rigid than paperboard but less durable than corrugated cardboard.
There are several grades of chipboard available in the market. The most common are lightweight (LWC), medium-weight (MWC), and heavyweight (HWC).
LWC chipboard is thin and flexible, while HWC is thicker and sturdier. MWC lies somewhere in between.
One important thing to remember when baling chipboards is to ensure they’re free from contaminants like plastic, metal, or food residues. That’s because the presence of these items can damage the recycling equipment during processing.
Cardboard baling is a highly efficient and eco-friendly process but isn’t effortless. One of the biggest challenges is dealing with specialty cardboard.
These cardboards have unique properties that make them unsuitable for standard cardboard baling methods. Below, we’ll explore some of the most common types of specialty cardboard and what makes them so challenging.
Waxed cardboard is precisely what it sounds like – cardboard treated with a layer of wax to make it resistant to moisture and grease. This makes it ideal for use in food packaging and other applications where a high level of protection is required.
However, the wax coating also makes it difficult to recycle or bale. Trying to bale waxed cardboard can cause problems with your baler’s hydraulic system and contaminate other materials in the same batch.
Coated cardboard is another specialty cardboard that poses challenges regarding recycling or baling. The coating can take many forms – from a layer of plastic film to a thin sheet of foil or metal – but all coatings share one thing: they prevent the cardboard from breaking down naturally in landfill sites. When you try to bale coated cardboard, you risk damaging your baler’s blades and rollers due to the added thickness and rigidity.
Lamination involves bonding two or more layers of material together using heat or adhesive. Laminated cardboard is often used in high-end packaging applications because of its superior strength and durability compared to regular cardboard. However, laminating also makes recycling or baling difficult, as the adhesive can gum up your baler’s machinery and lead to costly repairs.
We have printed cardboard – cardboard printed with ink or other decorative materials. While printing isn’t inherently problematic, it can cause concern if the ink contains heavy metals or other harmful substances.
Furthermore, printed cardboard can be difficult to sort and bale due to the added weight and thickness of the ink. Specialty cardboards present unique challenges when it comes to recycling or baling.
If you’re handling waxed, coated, laminated or printed cardboard carefully will protect the environment while keeping your business operating efficiently. By being mindful of what could contaminate other materials or damage machinery when handling this type of waste material you’ll help safeguard its fate and keep operations moving along smoothly.
Fiberboard, particleboard, or chipboard is made from wood fibers and resin. It’s often used in furniture manufacturing or as a building material for interior walls.
Fiberboard can be baled, but it’s less common than corrugated cardboard or paperboard due to its weight and density. However, some recycling facilities may accept fiberboard if it’s free of any contamination or other materials.
Boxboard, also known as carton board or folding box board, is a paperboard commonly used in packaging applications such as cereal boxes, shoe boxes, and paper cups. Boxboards are thinner and lighter than corrugated cardboard and unsuitable for heavy-duty packaging. Boxboards can be baled alongside corrugated cardboard and paperboard since they’re made from similar materials.
While corrugated cardboard and paperboard are the most commonly baled types due to their widespread usage in packaging industries, other types of cardboard, such as fiberboards and boxboards, can also be baled if necessary.
To maximize the effectiveness of recycling efforts, sorting different types of cardboard correctly before balancing them together is vital. Recyclers should always follow best practices when handling specialty cardboards like waxed or laminated cards since they require special handling techniques to avoid contamination during recycling.
Cardboard baling is an excellent way to manage large amounts of cardboard waste businesses and individuals generate. Properly sorting and baling cardboard can reduce waste, save space, and even earn money through recycling programs. Corrugated cardboard is the most commonly baled type due to its versatility and wide usage.
However, paperboard and chipboard are also suitable for baling. It’s important to note that specialty cardboard, such as waxed, coated, laminated, or printed cardboard, requires special handling when baled.
While other types of cardboard are available in the market, such as fiberboard or boxboard, they are less common than others. Somebody can sell properly sorted and baled cardboard to paper mills for recycling.
As a result, it reduces the need for raw materials for new products and saves trees from being cut down unnecessarily. Baling also conserves valuable landfill space, already limited in many areas worldwide.
In addition to the environmental benefits mentioned above, recycling programs create jobs in local communities, helping stimulate economies on a local level. : By taking the time to sort out different types of cardboard before baling them together correctly, businesses can help themselves by saving costs on waste removal fees while contributing positively towards environmental conservation efforts at a large scale along with supporting their local economies!
A: A cardboard baler is a machine used in recycling operations to compress used cardboard into compact, easy-to-handle bales. This process reduces the storage space required for large volumes of cardboard waste and makes transportation easier.
Further reading:Are you interested in learning more about Cardboard Baling Wire? Contact us today to secure an expert consultation!
A: There are two main types of cardboard balers: vertical and horizontal. Vertical cardboard balers are compact, ideal for locations with limited space. Horizontal balers, on the other hand, are capable of handling high volumes of cardboard and are commonly used in larger industrial and manufacturing facilities.
A: The user will fill the chamber of the baler with cardboard or plastic, including large and bulky cardboard boxes. Once the door is closed, the machine uses hydraulic pressure to compress the materials into a dense bale during a press cycle. Once compressed, the bale is then strapped and ejected from the machine.
A: The primary difference is cost and condition. While used balers can be more affordable, they may have more wear and tear and might not have the latest safety and efficiency features found in new models. However, both new and used cardboard balers can effectively compress cardboard waste into manageable bales.
A: There are numerous manufacturers of cardboard balers worldwide. Bramidan and B20 are well-known for producing reliable, heavy-duty balers. These manufacturers offer a full line of balers, catering to various needs and volumes of recycling operations.
A: The cost of a cardboard baler can vary widely based on the model, whether it’s new or used, the capacity of the machine, and its condition. It’s best to contact the manufacturer or a dealer directly for accurate pricing.
A: The weight of a cardboard bale depends on the size and model of the baler, the density of the bale, and the type of cardboard being baled. However, a standard bale from a vertical baler might weigh anywhere from 200 to 600 pounds.
A: Cardboard balers are used by a variety of businesses that deal with large amounts of cardboard waste. This includes big-box stores, retail shops, distribution centers, supermarkets, and manufacturing facilities. They are also used in recycling centers and paper mills.
A: To operate a cardboard baler safely, you should always follow the manufacturer’s instructions. This typically involves filling the chamber manually or automatically, ensuring the door is securely closed before starting the compression cycle, and only removing the bale once the machine has finished its cycle.
A: Yes, many cardboard balers can also be used for other waste materials such as shrink wrap, corrugate (OCC), and certain types of plastic. Always consult the baler’s manual or the manufacturer to ensure that the baler is suitable for the materials you want to bale.
***Here are 3 extra sources on the aforementioned material that was in this article:
If you’re looking for information about cardboard balers, chances are you’re dealing with a massive amount of recyclable waste in your facility.
Because of their ability to reduce the volume of cardboard waste by approximately 90 percent, balers are a terrific investment for anyone who runs a warehouse. Although they come with an upfront cost, they could also bring in additional revenue for your operation.
In this guide, we’ll cover all the essential information you need to know before buying a cardboard baler. Keep reading to learn more about how a baler can benefit your team.
A baler is a large machine that is used in the process of recycling cardboard. Using a hydraulic press system, balers compress cardboard boxes, displays, miscellaneous paper waste and other cardboard materials into a bale so they take up less space.
A baler can be used for any of the following reasons:
Cardboard balers can benefit your facility in a number of ways. They can reduce the time your team spends on materials management, increase the amount of free space in your warehouse for more important usage, improve your recycling program and reduce the amount you spend on waste disposal.
While they come in a variety of styles, balers all function similarly. Here’s an overview of how cardboard balers function:
1. Load cardboard into the chamber. The best practice for this is to flatten cardboard as much as possible before laying it in the baler. This means disassembling boxes and displays so that they can stack flat atop each other.
2. Close the machine and begin baling. It’s important to follow all the instructions and safety procedures when operating a baler. Close the safety gate and ensure all team members are away from the machine before beginning the baling process.
3. Allow the baler to complete a cycle. When you initiate the baling process, a hydraulic ram powered by an electric pump will begin compacting the cardboard. The baler pumps hydraulic oil to the cylinder, which drives the ram downwards and compresses the material in the baler.
4. Bale the material if the machine is full. If the machine locks in the fully-extended position and the indicator light comes on, that means the cardboard block is ready to be baled. Tie the compacted materials with wire or twine, then eject the bale from the machine. If the baler doesn’t lock, it will compress the waste as densely as possible before reducing pressure and returning to the open position. Your team can then continue loading cardboard into the baler and compacting it as it fills until the machine is full.
All warehouse and storage facilities that manage recyclable paper and cardboard materials should use a cardboard baler to reduce the volume of waste in their facility.
Common facilities and operations that use balers include:
The cost of a cardboard baler varies based on a variety of criteria such as where you purchase the equipment from, and whether the baler you purchase is new or used. In general, you can expect to pay between $ and $20,000.
If you add additional features to your machine such as conveyors, you may get more functionality out of your equipment, but at a higher price point.
Whether a new or used cardboard baler is right for your team will depend on a variety of factors. New balers come with a higher upfront cost, but often have limited warranties protecting your purchase for a predetermined length of time.
High-quality, used balers can last for years. With the proper maintenance and care, their lifespan is competitive with new units and they tend to have a lower total cost of ownership.
Those who need a cardboard baler for temporary use can consider renting one from a reputable company. This solution is not beneficial for anyone who wants to use their baler for an extended length of time, as the cost of the rental will overtake the upfront purchase cost.
Because of the wide variety of different types of cardboard balers, the size and weight of each are determined by the model you choose.
Some of the types of balers are as follows:
The bales each machine produces also vary, but are typically between three to six feet. They can weigh anywhere from 200 to over pounds, depending on the materials being processed.
If your facility doesn’t have the equipment to move large bales of cardboard, then you should select a baler with a smaller bale size. Units that produce larger bales offer maximum return on recycling loads but require heavy machinery to transfer bales from the baler to your facility’s recycling center.
Here are a few reasons why you should consider investing in a cardboard baler for your business.
1. Generate revenue for your business. You can sell baled materials that would otherwise end up costing you money to process.
2. Reduce hazards. By decreasing the volume of waste in your facility, you eliminate potential fire, vermin and injury hazards.
3. Reduce the amount of waste you produce. As states update their waste regulations, this could become a concern for your operation.
4. Spend less on waste disposal. Reduce the cost your business spends to send waste to landfills each year.
Looking for a cardboard baler?
We’ve got you covered. At East Coast Storage Equipment, we provide customized equipment solutions that maximize space and efficiency in your warehouse.
If you are looking for more details, kindly visit hay baling wire.
Previous: What Are the Benefits of Phenolic Floor Insulation?
Next: Architectural Décor Collection Acrylic Resin Panels - Nova Display
If you are interested in sending in a Guest Blogger Submission,welcome to write for us!
All Comments ( 0 )