Sep. 01, 2025
Machinery
Secure transportation is essential when shipping inventory and materials, which is why a strapping machine can be an excellent investment for your warehouse. Whether you need to manage oversized loads or protect fragile items, the straps maintain product groupings and hold pallets or items together.
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This equipment can be designed as a fixed machine or portable device to place either metal or plastic straps around shipping loads. It’s common for manufacturing facilities or industrial warehouses to have multiple needs, which is why you might choose to have various strapping options to handle all situations.
When you are ready to invest in a strapping machine, the first step is to learn about the different types of equipment. There isn’t a one-size-fits-all solution for every warehouse. So, consider how you will be using the machine and what features will best suit your needs. Here’s an overview to help you compare the most popular types of strapping machines:
The benefit of automation is that you can place straps quickly and securely without requiring manual labour through all packing stages. Does your packaging line need to strap a large volume of packages each day? Then an automatic strapping machine can be the perfect solution to speed up this process.
These automated features are most useful when you have similar volumes, weights, and loads moving through the machine. The settings are custom-designed to ensure ideal automation, with automatic tightening and strap fixing during the process.
On a fully-automated strapping machine that also includes a conveyor, the equipment detects the packages as they move down the conveyor line. The machine can run without an operator managing each load and can move through products quickly. For example, some automatic strapping machines can place as many as 60 straps per minute. Even though this is the most expensive type of strapping machine, it’s worth the investment when moving large volumes of product as your ROI increases as time goes on.
Automated strapping machines, like the VarioMaster pictured here, offer excellent throughput and efficiency for strapping operations.
Semi-automatic strapping machines often come in the form of smaller units and include either a flat tabletop or an arch-like overhead structure. A strapping table relies on operators the most. A person is required to position the goods, pressing a button to engage the strapping machine, then removing the items when the cycle finishes.
In comparison, an arch strapping machine has a limited size function. You need to know the maximum load size to ensure you are buying a machine that will be sufficient for your products.
The benefit of a tabletop strapping machine is that it can accommodate products of varying sizes. Arch strapping machines are better if you are moving the same size and types of products through the machine regularly. Regardless of which semi-automatic strapping machine you’re considering, remember that these machines are really designed for small to mid-volume operations. If you’re moving large pallets or groups of products at a high volume, you don’t want to rely on an operator to load and position the items every time you need to strap.
If you need mobility on the work floor, consider portable strapping tools instead of a fixed strapping machine. These handheld devices are ideal when you are working with a variety of packaging. Since they are mobile, manual strappers can be used for both vertical and horizontal strapping.
Manual strappers are recommended for companies that require less than 50 strapping jobs per hour per employee. They also work well when mobile workstations are located throughout the warehouse. Another benefit of a manual strapping machine is that it is a fraction of the cost compared to larger strapping equipment.
In addition to choosing the right equipment for your line, it’s just as essential to pick the best strapping tape materials. Consider these factors when selecting strapping materials:
The benefit of using polypropylene (PP) with your strapping machine is the low price of this material. It is often used with both automatic and manual strapping machines.
The material is easy to use because of the flexible nature of the straps. Plus, it is resistant to temperature variations and rust, making it ideal in a variety of climates. PP is best for lightweight or fragile packages. This strapping material works great for short periods but isn’t recommended for long-term storage.
If you are looking for a durable and resistant material, then spun polyester is an ideal option. The textile material is light, making it an effective solution for securing delicate products. At the same time, the polyester is tear-resistant and offers extreme strength for large, heavy loads.
The drawback to polyester is that it doesn’t work great in automated machines. These straps work most effectively when paired with hand tensioners. Once the load is secured, polyester strapping can be tied one more time to tighten the load a bit more.
When you need to secure rigid and heavy loads, metal offers one of the strongest durability and performance options. Metal straps are also recommended if the load is firm (doesn’t compress) or if there are rough or sharp edges – such as concrete, iron, or bulk lumber.
Metal straps aren’t bendable, so you need to be sure the straps are sized to fit each load. They can be sealed with or without joints, depending on the type of equipment you are using. While metal is recommended for sturdy materials, it’s too harsh if you are dealing with products that are easily damaged. Also, the cost of metal strapping can be high, so it might be out of your price range if you have a tight budget.
At Gertex Solutions, we offer full-service support to help you select the optimal equipment for your business. Not only will we guide you through the purchase, but our team also provides ongoing support to ensure you know how to how to use strapping machine equipment. Our goal is to support your packaging automation, which can improve productivity and save you money.
What questions do you have about strapping machines? If you’d like more information about the right equipment for your business, then contact us to schedule a free assessment.
A plastic strapping machine, also known as a strapping tool or strapping device, is a piece of equipment designed to securely fasten or bundle items together using plastic strapping material. It is a device used to bundle or secure items together using plastic strapping material.
The machine works by wrapping the plastic strap around the items and then tightening and sealing the strap using heat or friction weld. Plastic strapping machines are used in industries such as shipping, manufacturing, and retail where products need to be bundled or secured for transportation or storage.
They offer several advantages, such as versatility, lightweight, flexibility, and recyclability, making them an essential piece of equipment for businesses that require secure packaging.
Allow me to regale you with tales of the marvelous plastic strapping machine, and how it can bring untold benefits to businesses of all shapes and sizes.
First and foremost, using a plastic strapping machine is a surefire way to boost productivity and efficiency. Manual strapping can be a tedious and time-consuming process, with endless fumbling and fiddling that can leave even the most dexterous among us feeling like clumsy landlubbers.
But with a trusty plastic strapping machine at your disposal, you can strap your goods in a fraction of the time, and with far greater precision. It’s like having a crew of highly skilled deckhands on call, ready to handle all your strapping needs with ease and alacrity.
But wait, there’s more! In addition to saving your time and effort, using a plastic strapping machine can also help you save money in the long run. You see, manual strapping can be a bit hit or miss, with inconsistent tension and the risk of straps breaking or coming loose during transit.
This can lead to damaged goods and costly returns, which no business owner wants to deal with. But with a plastic strapping machine, you can ensure that your straps are tight, secure, and evenly tensioned, reducing the risk of damage and increasing customer satisfaction. It’s like having an insurance policy against shipping mishaps, but without the pesky premiums.
And if you think that’s all, dear friends, you’re in for a treat. Using a plastic strapping machine can also help you reduce your environmental impact. By using lightweight plastic straps instead of heavy metal ones, you can reduce the weight of your packages and thus lower your shipping costs and carbon emissions.
It’s like putting up a sail and catching the wind, propelling your business towards a greener, more sustainable future.
A plastic strapping machine is commonly used in industries such as packaging, logistics, manufacturing, and distribution centers. Here are some of the commercial applications of plastic strapping machines:
Packaging:
Plastic strapping machines are widely used in the packaging industry to secure and bundle products such as boxes, cartons, pallets, and bags. They are especially useful for heavy-duty and bulky products that need to be securely packaged for transport.
Shipping and logistics:
Plastic strapping machines are also used in shipping and logistics centers to bundle products together for transportation. This can help to reduce the risk of damage to the products during shipping and handling.
Manufacturing:
Plastic strapping machines are used in various manufacturing industries to bundle products during the production process. This can help to streamline the manufacturing process and increase efficiency.
Construction:
Plastic strapping machines are used in the construction industry to bundle construction materials such as pipes, lumber, and steel. This can help to keep the materials organized and prevent them from shifting during transport.
These machines can help to increase efficiency, reduce the risk of damage to products, and ensure that products arrive at their destination in good condition.
There are different types of plastic strapping machines available in the market, some of which are:
Automatic Plastic Strapping Machine
These machines have an automatic feeding system that pulls the strap around the product or package and then tensions, seals, and cuts the strap automatically. They are suitable for high-volume applications and can increase productivity.
Semi Automatic Plastic Strapping Machine
These machines require an operator to manually feed the strap around the package or product and then activate the machine to tension, seal and cut the strap.
Manual Plastic Strapping Machine
Manual plastic strapping machines are simple and cost-effective solutions for bundling products or packages using plastic straps. These machines are operated manually, and they require an operator to manually feed the strap around the product or package and then apply tension, seal and cut the strap.
Side-Seal Plastic Strapping Machines
These machines apply the plastic strap from the side of the package or product and are suitable for strapping long and heavy loads. They use a heat-sealing method to secure the strap, ensuring a strong and durable hold.
Bottom Seal Plastic Strapping Machines
These machines apply the plastic strap from the bottom of the package or product and are suitable for strapping small and light loads. They use a heat-sealing method to secure the strap, ensuring a strong and durable hold.
Pallet Plastic Strapping Machines:
These machines are used to secure loads onto pallets and are suitable for heavy-duty applications. They have a built-in dispenser for the plastic strap and can be either semi-automatic or fully automatic.
There are several types of strapping machines available, but one important type of strapping machine that can be compared with a plastic strapping machine is a steel strapping machine.
Material Used:
The primary difference between a plastic strapping machine and a steel strapping machine is the material used for strapping. A plastic strapping machine uses plastic strapping, while a steel strapping machine uses steel strapping.
Strength and Durability:
Steel strapping is stronger and more durable than plastic strapping. It can handle heavier loads and is more resistant to impact and compression.
Plastic strapping, on the other hand, is ideal for lighter loads and is less likely to damage the product being strapped.
Tensioning:
Steel strapping machines typically use a higher tensioning force than plastic strapping machines. This is because steel strapping is more rigid and requires more force to pull tight. Plastic strapping machines require less tensioning force, as the plastic is more flexible and can be stretched more easily.
Cost:
Steel strapping is more expensive than plastic strapping, so steel strapping machines tend to be more expensive than plastic strapping machines.
However, steel strapping is reusable, so it may be a more cost-effective option in the long run.
Maintenance:
Steel strapping machines require more maintenance than plastic strapping machines. Steel strapping can rust if it comes into contact with moisture, so the strapping and the machine need to be kept dry. Plastic strapping, on the other hand, is resistant to rust and does not require as much maintenance.
In summary, plastic strapping machines are ideal for light-duty applications and are less expensive and easier to maintain. Steel strapping machines, on the other hand, are ideal for heavy-duty applications and offer greater strength and durability. The choice between the two depends on the specific application and the load being strapped.
The machine consists of several components that work together to provide a seamless strapping experience.
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Further reading:Working Panel:
The working panel is the area of the machine where the operator places the package to be strapped. The working panel can be adjusted to accommodate different package sizes and shapes, making the machine versatile.
Pedal Packing:
Pedal packing is a feature that allows the operator to activate the strapping process using a foot pedal. This feature helps to free up the operator’s hands, making the process more efficient.
Strap Tray:
The strap tray is a compartment located on the side of the machine that holds the plastic strapping. The strap tray has an adjustable strap dispenser that dispenses the correct length of strap needed for each package.
Control Panel:
The control panel is the interface used to operate the machine. It consists of buttons and switches that control various aspects of the strapping process, such as the tension and sealing of the strap.
Portal Frame:
The portal frame is the main structure of the machine. It supports the working panel, the strap tray, and the control panel. The portal frame is made of durable materials, such as steel, to ensure the machine is stable and can withstand the pressures of regular use.
Strap Dispenser:
This component holds and dispenses the plastic strap that is used to secure the items. The dispenser can be either a hand-held tool or a stationary device.
Tensioning System:
The tensioning system is responsible for pulling the strap tight around the item to be secured. It typically includes a motor or a hand-operated crank to apply the necessary tension.
Sealing Mechanism:
The sealing mechanism is used to secure the ends of the plastic strap after it has been tensioned. This can be done through heat sealing, friction welding, or other methods.
The working principles of a plastic strapping machine are as follows:
Loading the plastic strap: First, load the plastic strap onto the machine’s dispenser. The strap is usually wound around a spool that is placed onto the machine’s dispenser.
Feeding the strap: Once the machine is turned on, the strap is fed from the dispenser into the strapping head. The strapping head is the part of the machine that applies the strap to the package.
Tensioning the strap: The strapping head applies tension to the strap to make it tight around the package. The amount of tension applied can be adjusted according to the package’s requirements.
Sealing the strap: After the strap is tensioned, the strapping head seals the strap by melting it together using heat. The heat can be generated using friction, electricity, or hot air.
Cutting the strap: Once the strap is sealed, the strapping head cuts the strap to the desired length. The length can be adjusted according to the package’s size.
Ejecting the package: Finally, the strapping head releases the package, and it is ready to be shipped or stored.
The machine’s settings can be adjusted to ensure that the package is secured safely and efficiently.
A plastic strapping machine can be used to apply various strapping techniques to secure goods for transportation or storage. Some of the commonly used techniques include:
Horizontal strapping:
This technique involves applying a horizontal strap around a pallet or a bundle of goods to prevent them from shifting or falling during transit.
Vertical strapping:
In this technique, vertical straps are applied to secure the edges of the goods, which prevents them from tilting or leaning during transportation.
Cross strapping:
Cross strapping involves applying straps diagonally across the bundle of goods. This technique is particularly useful for securing large and bulky items.
Corner strapping:
Corner strapping is used to secure the corners of the goods, which helps to prevent damage to the edges during transportation.
Bundling strapping:
Bundling strapping involves strapping together smaller items to create a larger bundle for ease of transportation.
Customized branding:
Plastic strapping can be customized with a company’s logo or branding to enhance its visual appeal and brand recognition.
Temperature-sensitive strapping:
Straps that change color or texture in response to changes in temperature can be used to monitor and track the temperature of goods during transportation.
Shock-absorbing strapping:
Straps with shock-absorbing properties can be used to protect fragile goods during transit.
When it comes to the types of strapping materials that can be utilized with a Plastic Strapping Machine, there are several options available. The most commonly used materials are polypropylene (PP) and polyester (PET) strapping.
Polypropylene strapping is a type of plastic strapping that is lightweight and cost-effective. It is commonly used for lighter duty applications, such as securing boxes or bundles of products that are not too heavy or bulky.
Polyester strapping, on the other hand, is stronger and more durable than polypropylene strapping. It is a better choice for heavier duty applications where more strength is required, such as securing larger boxes or bundles of heavier products.
Both types of strapping can be easily and efficiently utilized with a plastic strapping machine, which can quickly and accurately apply the strapping to the package or product. This can save time and effort compared to manual strapping methods, while also ensuring that the strapping is applied securely and reliably.
To ensure their longevity and efficient operation, regular maintenance and upkeep are necessary. Here are some key aspects of plastic strapping machine upkeep and maintenance:
Lubrication:
Proper lubrication is essential for smooth and efficient machine operation. Check the manufacturer’s instructions for recommended lubrication intervals and use only the recommended lubricants. Typically, plastic strapping machines require oiling at key points such as the cam, motor, tensioning unit, and feed wheel.
Cleaning:
Regular cleaning of the machine is necessary to ensure that dirt, dust, and other debris do not affect its performance. Clean the machine daily, paying particular attention to the feed wheel and tensioning unit. Remove any dirt or debris and wipe the machine with a clean, dry cloth.
Adjustment: Regular adjustment of the machine is required to ensure that it is performing optimally. Check the tensioning unit, feed wheel, and sealing unit to ensure that they are correctly aligned and adjusted. Make adjustments as necessary to ensure that the machine is functioning at peak efficiency.
Replacement of Parts: Plastic strapping machines have several moving parts that are subject to wear and tear over time. Regularly inspect these parts and replace them as necessary to ensure that the machine is operating optimally. This includes parts such as the strap feed wheel, motor, tensioning unit, and sealing unit.
Training and Operator Awareness: It is essential to train all operators on the proper use and maintenance of the plastic strapping machine. Ensure that all operators are aware of the maintenance schedule and are trained to recognize signs of wear or malfunction.
When selecting the best plastic strapping machine for your specific needs, there are several factors that should be considered. These include:
Strapping Material and Size:
The strapping material and size that you will be using will have a significant impact on the type of strapping machine that you need. You need to ensure that the machine can handle the material and size of the strapping you will be using.
Production Requirements:
The production requirements of your business will determine the type of strapping machine you need. If you have a high volume of products to strap, you may need a machine with a higher throughput and faster cycle times.
Cost:
The cost of the machine is a significant consideration. It is important to balance the cost of the machine against its features and capabilities. You should look for a machine that offers a good return on investment and fits within your budget.
Ease of Use:
The machine should be easy to operate and should require minimal training for your employees. Look for a machine that has a user-friendly interface and clear instructions.
Durability and Safety:
The durability of the machine is also an important factor. Look for a machine that is built to last and can handle the wear and tear of daily use.Besides,Safety is paramount in any workplace. Look for a machine that has safety features to prevent accidents and protect your employees.
Compatibility with other equipment:
Consider if the machine is compatible with other equipment you have. A strapping machine that works well with other equipment will help streamline your operations and improve efficiency.
Customer Support:
Look for a machine from a reputable manufacturer with good customer support. This will ensure that you can get the help you need in case of any issues or questions.
In conclusion, a plastic strapping machine is a valuable investment for any business that needs to secure their packages during transportation or storage. By using a strapping machine, businesses can improve their efficiency, reduce the risk of damage to their products, and increase customer satisfaction. By selecting the right machine for their needs, businesses can enjoy the benefits of a reliable and efficient strapping process. So, whether you’re a small business or a large corporation, investing in a plastic strapping machine can be a wise decision that pays off in the long run.
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