4 Advice to Choose a Epoxy Coated Filter Mesh

Mar. 28, 2022

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How to choose a good quality epoxy coated wire mesh

Our customers are often cheated about the wire mesh coating by other manufacturers. So how to choose a good quality epoxy coated wire mesh, I will give advice from different perspectives:

1. longitude and latitude wire spread out evenly.

2. High quality epoxy coated wire mesh smooth touch, this aspect needs to be tested in person.

3. pull wire mesh face, can feel the structure is very solid.

4. The important is the quality of the epoxy coating .it have a great impact on the life of the product, if use the low quality epoxy coating, it will fall off soon, then the wire will rust.

 

Cartridge manufacturers know that epoxy coated wire mesh is an important part of the cartridge, the details determine success or failure, high quality support mesh can also improve the overall quality of the product. For more details about epoxy coated wire mesh, please check our website.

 

Product Description.

The manufacturing process of epoxy coated wire mesh is to use the principle of electrostatic spraying to adsorb the environmental protection epoxy resin powder on the surface of the wire mesh woven by different metal wires. After a certain time of high temperature curing, the epoxy resin powder melts and covers the substrate. A dense protective layer is formed on the surface of the mesh.

Epoxy powder is divided into indoor type and outdoor type, and special powder can be custom developed according to customer requirements.

Substrate mesh usually includes common steel mesh, aluminum alloy mesh and stainless steel mesh.

 

Epoxy mesh manufacturing standard: GB/T 17492-2019

Weave pattern: plain wave rough edge/wrapped edge

 

Features of epoxy coated wire mesh.

After epoxy coating the metal mesh has fixed interweaving points, vertical warp and weft, uniform mesh holes, not easy to loosen and deform, filter paper support reinforced, soft mesh surface, easy to fold and shape; uniform coating thickness, uniform and consistent color.

 

Applications and categories of epoxy coated wire mesh.

According to different applications, epoxy wire mesh can be divided into industrial epoxy wire mesh and civil epoxy wire mesh.

Industrial epoxy wire mesh mainly refers to aluminum alloy epoxy wire mesh and plain steel epoxy wire mesh, which are mainly used as filter element support mesh, such as hydraulic filter, air filters, and crude oil filter, etc. 

Civil epoxy wire mesh mainly refers to stainless steel epoxy wire mesh, which is mainly used as security window screens in high-grade residential and commercial buildings.

 

Advantages of YKM epoxy coated wire mesh.

The mesh is square after coating, no deformation, smooth surface, maximum undulation height of platform ≤10mm. powder coating volume is controlled at 20-35g/㎡, with moderate interlacing points. The width of finished product can reach 1600mm.

 

The surface treatment powder adopts low temperature fast curing oil resistant matting resin paint (160℃/90s) and low temperature curing weather resistant matting polyester paint (160℃/90s). The powder is RoHS and REACH certified.

 

It is resistant to oil immersion and corrosion. It can pass the test of various brands of hydraulic oil media in the world at different temperatures and different times. There is no change in the surface of the coating. It is suitable for high temperature and high pressure special hydraulic filtration products.

 

Weather corrosion resistance, according to ASTM B117-09 salt spray test standard, the surface of the coating remains unchanged for 96H continuous test, suitable for harsh environment air filters and outdoor environment.

 

High adhesion strength, can pass H grade pencil test, 1kg/50cm impact test, scratch test, fatigue resistance test.

You will get efficient and thoughtful service from gaite.

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High bending strength, can be folded by a steel rod with 1mm radius of curvature, no cracks on the surface

 

Industrial selection of high quality steel and drawing and annealing process, combined with new weaving process, the mesh surface is soft and low elastic modulus.

After coating, it is easy to fold and shape. The warp and weft threads are firmly combined after product processing and are not easy to fall off. The edges will not fall off after longitudinal cutting.

The adhesion of coated interweaving point can reach 0.7kg.

 

Epoxy Coated Wire Mesh Description

The epoxy coated wire mesh is primarily woven from steel wire and aluminum wire and then covered with epoxy powder with electrostatic spraying process to make this material immune to corrosion and also acid. Epoxy coated wire mesh is generally used as an assistance layer for purification, rather than galvanized wire mesh. It is ideal because of the stability of the structure and also the economic cost.

 

Base material

Plain steel wire / aluminum wire / stainless steel wire and epoxy powder

Colors

Dark gray and black epoxy coating as standard, other colors can be customized, such as gray, white etc.

 

Specification of Epoxy Mesh:

Substrate Mesh MaterialCoating TypeSpecificationWidth（mm）Length（m）ApplicationQ195Oil Resistance18*14/0.1820-1500≤1000Hydraulic FilterQ19518*14/0.1620-1500≤1000Q19512*10/0.2520-1500≤1000Q19522*10/0.1620-1500≤10005154A18*14/0.2120-1500≤10005154AWeather Resistance17*15/0.2120-1500≤1000Air Filter5154AWeather Resistance18*15/0.2820-1500≤200Window ScreenSS31612/0.3520-1500≤200SS31611/0.720-1500≤200Specification, material, appearance colors all can be customized. 

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Epoxy coated mesh has such characteristics:

1. Stable internet structure, easy  to pleated

2. High compatibility with different sorts of corrosive fluids

3. Resilient under heat and also high pressure

4. Easy to clean and also tidy

5. Good flexibility: folded mesh on a rod of 1mm radius of curvature, no fracture on the surface.

6. Weather corrosion resistance: according to ASTM B117-09 salt spray test standard. Can be tested in the salty environment for 96 hours continuously and the mesh surface remains unchanged. Suitable for air filters used in harsh environments and outdoor environments.

7. Oil immersion corrosion resistance: It can be tested under different temperatures and times by various brands of hydraulic oil media around the world, and the coating surface remains unchanged. Suitable for high temperature and high pressure special hydraulic filtration products.

8. Strong adhesion: It can pass H grade pencil test, 1kg/50cm impact test, scratch test, and fatigue resistance test.

9. The edge line will not fall off after slitting and cutting.

 

Epoxy coated wire mesh application

Epoxy coated wire mesh is commonly used in different filtration applications as an auxiliary layer for hydraulic filters and air filters, producing a certain good pleating effect, providing maximum air flow and peak filtration.

When epoxy coated wire mesh is used as an epoxy coated filter wire mesh, it is used as a hydraulic filter as well as an air filtration auxiliary layer to support filter paper or non-woven fabric for filtering drill bits debris and rubber impurities from the system to ensure certain hydraulic system as well as air filtration system cleanliness.

Epoxy coated wire mesh is also used as an insect-proof line for windows and doors. It is widely used to resist insects such as flies, insects and bed bugs in hotels, buildings and homes.

 

Product packaging and manufacturing

Epoxy coated wire mesh can be directly rolled into rolls or cut into strips. We work with consumers to provide custom-cut, installation-ready epoxy-coated meshes to help simplify the building and construction process.

 

Fabrication Procedures

60 sets of fast weaving looms are set up on-site to ensure the quality of raw mesh with high precision of opening, straightness of warp and weft lines, mesh defect control and size control; epoxy powder has different brands, we usually choose industrial oil-resistant powder and civil corrosion resistant powder. The two sets of epoxy coating equipment adopt advanced manufacturing process, the coating performance is effectively improved and the coating capacity reaches 15,000 square meters/day.

 

As a professional manufacturer in China, Jiushen has been specializing in providing customized Epoxy coated wire mesh. For more information about Epoxy coated wire mesh, welcome to contact us to get the best solution to epoxy mesh. We will be happy to help you out!

Are you interested in learning more about Epoxy Coated Filter Mesh? Contact us today to secure an expert consultation!